Motor-driven compressor

Patent metadata

Field	Value
Publication number	US-9926931-B2
Application number	US-201615075381-A
Country	US
Kind code	B2
Filing date	Mar 21, 2016
Priority date	Mar 26, 2015
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A motor-driven compressor is provided with a motor including a rotor, a housing including an inlet through which low-pressure refrigerant serving as a low-pressure fluid is drawn in, a compression unit that compresses the low-pressure refrigerant and discharges compressed high-pressure fluid, an inverter that drives the motor, and a controller that controls the inverter. If the rotor is activating in a reverse direction that is opposite to a forward direction when activating the motor, the controller obtains a position of a d-axis of the rotor and controls the inverter so that current flows to the obtained d-axis and so that frequency of current flowing to the motor decreases as time elapses.

First claim

The invention claimed is:

1. A motor-driven compressor comprising:
a motor including a rotor;
a housing including an inlet through which low-pressure fluid is drawn;
a compression unit that compresses the low-pressure fluid and discharges compressed high-pressure fluid, wherein
the compression unit includes a fixed scroll fixed to the housing, a movable scroll engaged with the fixed scroll and capable of orbiting the fixed scroll, and a compression chamber defined by the fixed scroll and the movable scroll, and
the compression unit compresses the low-pressure fluid drawn into the compression chamber when the rotor rotates in a predetermined forward direction by orbiting the movable scroll in a forward direction;

a drive circuit that drives the motor;
a controller that controls the drive circuit;
an injection port that draws into the compression chamber intermediate-pressure fluid having a higher pressure than the low-pressure fluid and a lower pressure than the high-pressure fluid; and
a position obtaining unit that obtains a position of a d-axis of the rotor,
wherein if the rotor is rotating in a reverse direction that is opposite to the forward direction when activating the motor, the controller executes a deceleration control that controls the drive circuit so that current flows to the d-axis of the rotor obtained by the position obtaining unit and so that frequency of current flowing to the motor decreases as time elapses.

2. The motor-driven compressor according to claim 1 , wherein
the drive circuit is an inverter including a plurality of switching elements, and
the controller controls activation and deactivation of the switching elements.

3. The motor-driven compressor according to claim 1 , wherein the motor is a three-phase motor, the motor-driven compressor further comprising:
a current detector that detects current of each phase of the motor; and
a rotation speed obtaining unit that obtains a rotation speed of the rotor when rotating in the reverse direction from a detection result of the current detector,
wherein if the rotor is rotating in the reverse direction that is opposite to the forward direction when activating the motor, prior to execution of the deceleration control, the controller executes a pre-deceleration control that controls the drive circuit so that current flows to the d-axis of the rotor obtained by the position obtaining unit and so that a frequency of the current flowing to the motor corresponds to a frequency corresponding to the rotation speed of the rotor obtained by the rotation speed obtaining unit.

4. The motor-driven compressor according to claim 3 , wherein
the position obtaining unit obtains a point where the maximum phase currents among the three phase currents detected from the detector switches, and
the position obtaining unit uses the obtained point to obtain the position of the d-axis of the rotor as a rotational position of the rotor.

5. The motor-driven compressor according to claim 1 , wherein the motor-driven compressor is installed in a vehicle for use with a vehicle air-conditioner.

6. The motor-driven compressor according to claim 1 , wherein when the rotor is rotating in the reverse direction at a rotation speed that is greater than or equal to a predetermined threshold rotation speed, the controller waits until the rotation speed becomes lower than the threshold rotation speed before executing the deceleration control.

7. The motor-driven compressor according to claim 1 , wherein subsequent to the execution of the deceleration control and after a rotation direction of the rotor switches from the reverse direction to the forward direction, the controller executes acceleration control that gradually accelerates the rotor until the rotation speed of the rotor reaches the target rotation speed.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Kawamura Shinichi
• Ichihara Akimitsu
• Kawashima Takashi

Classifications

• H02P21/34

  Arrangements for starting · CPC title

• F04C2240/81

  Sensor, e.g. electronic sensor for control or monitoring · CPC title

• H02P21/36

  Arrangements for braking or slowing; Four quadrant control · CPC title

• F04C2240/403

  with inverter for speed control · CPC title

• F04C28/08 Primary

  characterised by varying the rotational speed · CPC title