Methods and systems for estimating an air-fuel ratio with a variable voltage oxygen sensor

Patent metadata

Field	Value
Publication number	US-9926871-B2
Application number	US-201615005989-A
Country	US
Kind code	B2
Filing date	Jan 25, 2016
Priority date	Jan 25, 2016
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A method for an engine may comprise, responsive to a first condition comprising a reference voltage of a first exhaust oxygen sensor operating in variable voltage mode increasing above a threshold voltage, determining a change in an output of the first exhaust oxygen sensor corresponding to the increase in the reference voltage, correcting the output of the first oxygen sensor based on the output change, and adjusting engine operation based on the corrected output. In this way, the accuracy of air-fuel estimates based on the exhaust gas sensor can be preserved, and closed loop fuel control of the engine can be maintained even when the exhaust oxygen sensor is operating VVS mode, thereby reducing engine emissions, increasing fuel economy, and increasing vehicle drivability.

First claim

The invention claimed is:

1. A method for an engine, comprising:
operating a first exhaust oxygen sensor in a variable voltage mode, including modulating a reference voltage of the first exhaust oxygen sensor, and
responsive to a first condition comprising the reference voltage of the first exhaust oxygen sensor increasing above a threshold voltage,
determining a change in an output of the first exhaust oxygen sensor corresponding to the increase in the reference voltage,
correcting the output of the first exhaust oxygen sensor based on the output change, and
adjusting engine operation based on the corrected output.

2. The method of claim 1 , wherein adjusting engine operation based on the corrected output comprises determining an air-fuel ratio based on the corrected output and adjusting engine operation based on the air-fuel ratio.

3. The method of claim 2 , further comprising, responsive to the increase in the reference voltage, correcting the output of the first exhaust oxygen sensor based on an output of a second exhaust oxygen sensor.

4. The method of claim 3 , wherein the first condition further comprises a pumping current of the first exhaust oxygen sensor increasing above a threshold current.

5. The method of claim 4 , further comprising, during operation of the first exhaust oxygen sensor in the variable voltage mode, controlling the engine in a closed loop manner based on the air-fuel ratio, and, responsive to the increase in the reference voltage, maintaining closed loop control of the engine based on the air-fuel ratio.

6. The method of claim 5 , wherein the threshold voltage comprises a voltage above which exhaust water or exhaust carbon dioxide is dissociated at the first oxygen sensor.

7. The method of claim 6 , wherein the second exhaust oxygen sensor is positioned downstream from the first exhaust oxygen sensor.

8. The method of claim 7 , wherein the first exhaust oxygen sensor is positioned upstream from an emissions control device.

9. The method of claim 1 , wherein correcting the output of the first oxygen sensor based on the output change comprises subtracting the change in the output from the output.

10. A method, comprising:
during operation of a combustion engine in a closed loop control mode based on an air-fuel ratio,
operating a first exhaust oxygen sensor in a variable voltage mode, including modulating a reference voltage of the first exhaust oxygen sensor,
correcting an output of the first exhaust oxygen sensor operating in the variable voltage mode, and
determining the air-fuel ratio based on the corrected output of the first exhaust oxygen sensor.

11. The method of claim 10 , further comprising correcting the output of the first exhaust oxygen sensor while the reference voltage of the first exhaust oxygen sensor is in a higher voltage state.

12. The method of claim 11 , wherein correcting the output of the first exhaust oxygen sensor comprises determining a change in the output corresponding to an increase in the reference voltage of the first exhaust oxygen sensor from a lower voltage state to the higher voltage state, and subtracting the output change from the output.

13. The method of claim 12 , wherein correcting the output of the first exhaust oxygen sensor further comprises correcting the output based on an output of a second exhaust oxygen sensor.

14. The method of claim 13 , wherein the first exhaust oxygen sensor is positioned upstream from the second exhaust oxygen sensor.

15. The method of claim 14 , wherein the higher voltage state corresponds to a voltage at which exhaust water or exhaust carbon dioxide dissociates to oxygen.

16. An engine system, comprising:
an engine;
a first exhaust oxygen sensor positioned at an exhaust passage of the engine; and
a controller, including executable instructions to,
during operation of the engine in a closed loop control mode based on an air-fuel ratio,
operate the first exhaust oxygen sensor in a variable voltage mode, including modulating a reference voltage of the first exhaust oxygen sensor,
correct an output of the first exhaust oxygen sensor operating in the variable voltage mode, and
determine the air-fuel ratio based on the corrected output of the first exhaust oxygen sensor.

17. The engine system of claim 16 , wherein the executable instructions further comprise correcting the output of the first exhaust oxygen sensor while the reference voltage of the first exhaust oxygen sensor is in a higher voltage state.

18. The engine system of claim 17 , wherein correcting the output of the first exhaust oxygen sensor comprises determining a change in the output corresponding to an increase in the reference voltage of the first exhaust oxygen sensor from a lower voltage state to the higher voltage state, and subtracting the output change from the output.

19. The engine system of claim 18 , further comprising a second exhaust oxygen sensor disposed in the exhaust passage of the engine, wherein correcting the output of the first exhaust oxygen sensor further comprises correcting the output based on an output of the second exhaust oxygen sensor.

20. The engine system of claim 19 , wherein the first exhaust oxygen sensor comprises a UEGO sensor and the second exhaust oxygen sensor comprises a HEGO sensor.

Assignees

• Ford Global Tech Llc

Inventors

• Alobiedat Lyth
• Surnilla Gopichandra
• Makled Daniel A
• Hakeem Mohannad
• Soltis Richard E
• Mcquillen Michael
• Smith Stephen B

Classifications

• F01N13/008 Primary

  Mounting or arrangement of exhaust sensors in or on exhaust apparatus (sensor arrangements for engine control F02D41/1439) · CPC title

• F02D41/1458

  with determination means using an estimation · CPC title

• F02D41/1456

  with sensor output signal being linear or quasi-linear with the concentration of oxygen · CPC title

• F02D41/1454 Primary

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title

• F02D41/1441

  Plural sensors · CPC title