Flow device for an exhaust system

Patent metadata

Field	Value
Publication number	US-9925502-B2
Application number	US-201514935775-A
Country	US
Kind code	B2
Filing date	Nov 9, 2015
Priority date	Dec 17, 2008
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A flow device for an exhaust system includes a body that defines an interior cavity. An exhaust inlet passage is disposed in the interior cavity. An exhaust outlet passage is disposed in the interior cavity so that at least a portion of the exhaust inlet passage circumferentially surrounds at least a portion of the exhaust outlet passage. A doser is adapted to inject reductants into the interior cavity of the body such that the reductants are injected in the same general direction as the direction of flow of the exhaust gases.

First claim

What is claimed is:

1. A mixing apparatus for mixing reductant in an exhaust stream comprising:
a housing having a side wall extending between a first end wall and an opposite second end wall;
a mixing tube that is straight and defines a tube axis, the mixing tube having a first portion disposed in the housing so that the side wall surrounds the tube axis and the first end wall is transverse to the tube axis, the mixing tube including a vented section that defines vents having deflector surfaces extending along the tube axis, the deflector surfaces causing the exhaust to swirl about the tube axis within the mixing tube, the vents at the vented section allowing exhaust to enter the mixing tube, the vented section of the mixing tube having a length that is less than a majority of a length of the first portion of the mixing tube that extends within the housing between the first and second end walls, wherein the exhaust from the mixing tube is outletted from the housing through the second end wall;
a substrate disposed within a portion of the housing upstream of the mixing tube, the substrate circumscribing the mixing tube;
a dispenser mounting location configured to support a dispenser for dispensing reductant into the mixing tube, the dispenser mounting location being disposed at the first end wall of the housing.

2. The mixing apparatus of claim 1 , wherein the substrate has an outer diameter that generally matches a diameter of an inner surface of an outer wall of the portion of the housing.

3. The mixing apparatus of claim 1 , wherein the substrate is a particulate reduction device.

4. The mixing apparatus of claim 3 , wherein the substrate includes corrugated material sandwiched between non-corrugated materials.

5. The mixing apparatus of claim 1 , wherein the substrate is a multi-stage filter.

6. The mixing apparatus of claim 1 , wherein the mixing tube and the substrate are oriented so that exhaust changes direction between exiting the substrate and entering the mixing tube.

7. The mixing apparatus of claim 1 , wherein the housing has an inlet port defining an inlet axis that is angled relative to a central longitudinal axis of the substrate.

8. The mixing apparatus of claim 1 , wherein the housing has an inlet port defining an inlet axis that is angled relative to the tube axis.

9. The mixing apparatus of claim 1 , wherein the dispenser mounting location is aligned along the tube axis.

10. The mixing apparatus of claim 1 , wherein the mixing tube has a second portion disposed external to the housing, the second portion forming an outlet through which the exhaust is outletted from the mixing tube.

11. The mixing apparatus of claim 1 , wherein an end of the mixing tube contacts the first end wall.

12. The mixing apparatus of claim 1 , wherein the exhaust swirls in a single direction about the tube axis.

13. The mixing apparatus of claim 1 , wherein the dispenser mounting location is circumferentially surrounded by an inner surface of the mixing tube.

14. The mixing apparatus of claim 1 , further comprising a dispenser mounted at the dispenser mounting location.

15. The mixing apparatus of claim 1 , wherein the dispenser is configured to dispense urea, ammonia, or hydrocarbons.

16. The mixing apparatus of claim 15 , wherein a particulate reducing substrate is disposed between the inlet and the vents.

17. The mixing apparatus of claim 1 , wherein the housing includes an end cap defining an outlet port through which the mixing tube extends.

Assignees

• Donaldson Co Inc

Inventors

• De Rudder Korneel
• Schellens Bart
• Gil Antonio
• Degelin Nic

Classifications

• F01N2240/20

  a flow director or deflector · CPC title

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title

• Y02T10/24

  Cross-Sectional Technologies · mapped topic

• B01F5/0659

  Operations & Transport · mapped topic