Hybrid inverter power control system for PV string, battery, grid and back-up loads

Patent metadata

Field	Value
Publication number	US-9923379-B2
Application number	US-201615203770-A
Country	US
Kind code	B2
Filing date	Jul 6, 2016
Priority date	Apr 22, 2015
Publication date	Mar 20, 2018
Grant date	Mar 20, 2018

Abstract

A string inverter for use with a photovoltaic array includes at least one string-level DC input channel for receiving DC power from the photovoltaic array, and at least one input-output channel for connecting the string inverter to a battery pack. The string inverter also includes a DC to AC inverter having an AC output, and a switch configured to control a flow of power through the string inverter. When the switch is in a first state, AC power can flow from the string inverter to a load side of a customer utility meter and one or more back-up loads, in a second state, power can flow from the load side of a customer utility meter to the one or more back-up loads bypassing the string inverter, and in a third state, all circuits coupled to the output of the string inverter are electrically disconnected from the string inverter.

First claim

What is claimed is:

1. An inverter power control system (PCS) for use with a photovoltaic array, comprising:
at least one string-level direct current (DC) input channel for receiving DC power from the photovoltaic array;
at least one input-output channel for connecting the inverter PCS to a battery pack;
a DC to alternating current (AC) inverter circuit having an AC output serving as an output of the inverter PCS;
a relay configured to control a flow of power through the inverter PCS; and
a bypass switch configured to control a flow of power out of the inverter PCS, the bypass switch comprising a first terminal coupled to one or more back-up loads, a second terminal coupled to the relay, and a third terminal coupled to the relay and an AC grid, wherein the bypass switch and the relay are configured so that in a first combined state, AC power is permitted to flow from the inverter PCS to the AC grid and the one or more back-up loads, in a second combined state, power is permitted to flow from the AC grid to the one or more back-up loads bypassing the relay with inverter PCS output disabled, and in a third combined state, the AC grid and the one or more back-up loads are electrically disconnected from the inverter PCS.

2. The inverter PCS according to claim 1 , wherein the at least one input channel is coupled to a DC optimizer that performs channel-level maximum power point tracking.

3. The inverter PCS according to claim 1 , wherein the inverter PCS is configured to supply power to one or more back-up loads.

4. The inverter PCS according to claim 1 , wherein the inverter PCS is a bi-directional inverter and is operable to receive and convert AC power to DC power, and to supply the DC power to the battery pack to charge it.

5. An inverter power control system (PCS) for use with a photovoltaic array, comprising:
at least one string-level DC input channel for receiving DC power from the photovoltaic array;
at least one input-output channel for connecting the inverter PCS to a battery pack;
a DC to AC inverter circuit having an AC output serving as an output of the inverter PCS;
a first switch configured to control a flow of DC power into the inverter PCS, wherein the first switch is configured so that in a first state, DC power is permitted to flow from the photovoltaic array and the battery pack, and in a second state, power is shut off from the photovoltaic array and the battery pack;
a relay configured to control a flow of power through the inverter PCS; and
a second switch configured to control a flow of AC power out of the inverter PCS, the second switch comprising a first terminal coupled to one or more back-up loads, a second terminal coupled to the relay, and a third terminal coupled to the relay and an AC grid, wherein the second switch and the relay are configured so that in a first combined state, AC power is permitted to flow from the inverter PCS to the one or more back-up loads, and in a second combined state, power is permitted to flow from the AC grid to the one or more back-up loads bypassing the relay with inverter output disabled.

6. The inverter PCS of claim 5 , wherein the first switch and second switch are separate switches located on the inverter PCS.

7. The inverter PCS of claim 5 , wherein the second switch and the relay are further configured so that in a third combined state, the AC grid and the one or more back-up loads are electrically disconnected from the inverter PCS.

8. The inverter PCS of claim 5 , wherein the inverter PCS is configured to supply power to one or more back-up loads.

9. The inverter PCS of claim 5 , wherein the inverter PCS is a bi-directional inverter that is operable to receive and convert AC power to DC power, and to supply the DC power to the battery pack to charge it.

10. The inverter PCS of claim 5 , wherein the at least one input channel performs channel-level maximum power point tracking.

11. An inverter power control system (PCS) for use with a photovoltaic array, comprising:
at least one string-level DC input channel for receiving DC power from the photovoltaic array;
at least one input-output channel for connecting the inverter PCS to a battery pack;
a DC to AC inverter circuit having an AC output serving as an output of the inverter PCS;
a revenue grade power meter configured to measure an AC output of the inverter PCS provided at the output of the inverter PCS;
an anti-islanding relay coupled to the revenue grade power meter;
a protected load relay coupled to the anti-islanding relay; and
a first switch coupled to the protected load relay and configured to control a flow of power through the inverter PCS together with the anti-islanding relay and the protected load relay, wherein the first switch and the relays are configured so that in a first combined state, AC power is permitted to flow from the protected load relay to an AC grid and one or more back-up loads, and in a second combined state, power is permitted to flow from the AC grid to the one or more back-up loads bypassing the protected load relay.

12. The inverter PCS of claim 11 , wherein the anti-islanding relay is coupled between the revenue grade power meter and the protected load relay, and configured to disconnect the revenue grade meter from the AC grid.

13. The inverter PCS of claim 11 , wherein the protected load relay is configured to disconnect the one or more back-up loads from the revenue grade power meter or the anti-islanding relay.

14. The inverter PCS of claim 11 , wherein the first switch and the relays are further configured so that in a third combined state, the battery pack, AC grid, and the one or more back-up loads are electrically disconnected from the inverter PCS.

15. The inverter PCS of claim 11 , further comprising a second switch configured to control a flow of DC power into the inverter PCS, wherein the second switch is configured so that in a first state, DC power is permitted to flow from the photovoltaic array and the battery pack, and in a second state, power is shut off from the photovoltaic array and the battery pack.

16. The inverter PCS of claim 11 , wherein the inverter PCS is configured to supply power to one or more back-up loads.

17. The inverter PCS of claim 11 , wherein the inverter PCS is a bi-directional inverter and is operable to receive and convert AC power to DC power, and to supply the DC power to the battery pack to charge it.

18. The inverter PCS of claim 11 , wherein the at least one input channel performs channel-level maximum power point tracking.

Assignees

• Solarcity Corp

Inventors

• Narla Sandeep
• Carlson Eric Daniel
• Lutkus Andrew Russell

Classifications

• H02J2101/25

  involving maximum power point tracking control for photovoltaic sources · CPC title

• H02J7/35

  with light sensitive cells · CPC title

• H02S40/38

  Energy storage means, e.g. batteries, structurally associated with PV modules · CPC title

• G05F1/67

  to the maximum power available from a generator, e.g. from solar cell · CPC title

• Y02E10/56

  Power conversion systems, e.g. maximum power point trackers · CPC title