Cathode active material, cathode and lithium battery including the same, and method of preparing the cathode active material

Patent metadata

Field	Value
Publication number	US-9923198-B2
Application number	US-201514816146-A
Country	US
Kind code	B2
Filing date	Aug 3, 2015
Priority date	Dec 30, 2014
Publication date	Mar 20, 2018
Grant date	Mar 20, 2018

Abstract

A cathode active material including a layered lithium metal composite oxide including a first lithium metal oxide and a second lithium metal oxide having different crystal structures, and a third lithium metal oxide which is incapable of intercalating and deintercalating lithium in a charge and discharge voltage range of about 2.0 volts to about 4.7 volts versus lithium Li/Li + . Also, a cathode and a lithium battery including the cathode active material, and a method of preparing the cathode active material.

First claim

What is claimed is:

1. A cathode active material comprising:
a layered lithium metal composite oxide comprising
a first lithium metal oxide and a second lithium metal oxide having different crystal structures; and

a third lithium metal oxide which is incapable of intercalating and deintercalating lithium in a charge and discharge voltage range of about 2.0 volts to about 4.7 volts versus Li/Li + ,
wherein the cathode active material is represented by Formula 1
x Li 2 M 1 O 3 .y LiMe 1 O 2 .z Li 2 M′O 3   Formula 1

wherein the first lithium metal oxide is of the formula Li 2 M 1 O 3 , the second lithium metal oxide is of the formula LiMe 1 O 2 , and wherein the third lithium metal oxide is of the formula Li 2 M′O 3 ,
wherein in Formula 1,
0<x<1, 0<y<1, 0<z<1, and 1<x+y+z≤1.15,
M 1 , M e1 , and M′ are each independently at least one ion selected from group 2 to Group 14 elements, and
M 1 and M′ are different.

2. The cathode active material of claim 1 , wherein the cathode active material is a composite of the layered lithium metal composite oxide and the third lithium metal oxide.

3. The cathode active material of claim 1 , wherein the first lithium metal oxide and the third lithium metal oxide have a same crystal structure.

4. The cathode active material of claim 3 , wherein a crystal system of the crystal structure of each of the first lithium metal oxide and the third lithium metal oxide is a monoclinic system.

5. The cathode active material of claim 1 , wherein a space group of the first lithium metal oxide is C2/m and a space group of the third lithium metal oxide is C2/c.

6. The cathode active material of claim 1 , wherein M 1 and Me 1 in Formula 1 are each independently at least one ion selected from manganese, vanadium, chromium, iron, cobalt, nickel, zirconium, rhenium, aluminum, boron, magnesium, gallium, germanium, niobium, zinc, cadmium, titanium, calcium, silicon, copper, tin, strontium, scandium, and yttrium.

7. The cathode active material of claim 1 , wherein M′ in Formula 1 is at least one ion selected from Sn, molybdenum, and ruthenium.

8. The cathode active material of claim 1 , wherein, in Formula 1, 0.2<x≤0.75 and 0.35<y≤0.8.

9. The cathode active material of claim 1 , wherein, in Formula 1, 0<z≤0.1.

10. The cathode active material of claim 1 , wherein, in Formula 1, 0.005<z<0.05.

11. The cathode active material of claim 1 , wherein, in Formula 1,
0.005≤z≤0.025.

12. A lithium battery comprising:
a cathode including the cathode active material of claim 1 ;
an anode including an anode active material; and
an electrolyte disposed between the cathode and the anode.

13. A method of preparing a cathode active material, the method comprising:
adding a base to a first lithium metal oxide precursor and a second lithium metal oxide precursor having different crystal structures to form a first mixture;
drying the first mixture to obtain a precursor of a layered lithium metal composite oxide;
adding a lithium source and a third lithium metal oxide precursor to the precursor of the layered lithium metal composite oxide to form a second mixture; and
heat treating the second mixture to prepare the cathode active material,
wherein the layered lithium metal composite oxide comprises a first lithium metal oxide and a second lithium metal oxide having different crystal structures,
wherein the cathode active material comprises a third lithium metal oxide which is incapable of intercalating and deintercalating lithium in a charge and discharge voltage range of about 2.0 volts to about 4.7 volts versus Li/Li + ,
wherein the cathode active material is represented by Formula 1
x Li 2 M 1 O 3 .y LiMe 1 O 2 .z Li 2 M′O 3   Formula 1

wherein the first lithium metal oxide is of the formula Li 2 M 1 O 3 , the second lithium metal oxide is of the formula LiMe 1 O 2 , and wherein the third lithium metal oxide is of the formula Li 2 M′O 3 ,
wherein in Formula 1,
0<x<1, 0<y<1, 0<z<1, and 1<x+y+z≤1.15,
M 1 , Me 1 , and M′ are each independently at least one ion selected from group 2 to Group 14 elements, and
M 1 and M′ are different.

14. The method of claim 13 , wherein the first lithium metal oxide precursor and the second lithium metal oxide precursor each independently comprise a salt of at least one metal or metalloid selected from manganese, vanadium, chromium, iron, cobalt, nickel, zirconium, rhenium, aluminum, boron, magnesium, gallium, germanium, niobium, zinc, cadmium, titanium, calcium, silicon, copper, tin, strontium, scandium, and yttrium, or a hydrate thereof.

15. The method of claim 13 , wherein the third lithium metal oxide precursor is at least one selected from SnO 2 , SnC 2 O 4 , MoO 2 , and RuO 2 .

16. The method of claim 13 , wherein an amount of the third lithium metal oxide precursor is about 0.1 mole or less, based on 1 mole of the precursor of the layered lithium metal composite oxide.

17. The method of claim 13 , wherein an amount of the third lithium metal oxide precursor is in a range of about 0.005 mol to about 0.05 mol based on 1 mol of the precursor of the layered lithium metal composite oxide.

18. The method of claim 13 , wherein an amount of the third lithium metal oxide precursor is in a range of about 0.005 mole to about 0.025 mole, based on 1 mole of the precursor of the layered lithium metal composite oxide.

19. The method of claim 13 , wherein the heat treating comprises heating in a temperature range of about 800° C. to about 1,200° C. under an air or oxygen atmosphere.

20. The cathode active material of claim 1 , wherein Me′ in Formula 1 is at least one ion selected from nickel, cobalt, and, manganese.

Assignees

• Samsung Electronics Co Ltd
• Samsung Fine Chemicals Co Ltd
• Samsung Sdi Co Ltd

Inventors

• Kim Ryounghee
• Choi Byungjin
• Kim Donghan
• Park Jinhwan

Classifications

• H01M10/052

  Li-accumulators · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/485 Primary

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title