Small LED source with high brightness and high efficiency
US-9419189-B1 · Aug 16, 2016 · US
US9922963B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9922963-B2 |
| Application number | US-201615268681-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 19, 2016 |
| Priority date | Sep 18, 2015 |
| Publication date | Mar 20, 2018 |
| Grant date | Mar 20, 2018 |
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A light-emitting device includes a substrate, a light-emitting component, a wavelength conversion component, an adhesive and a reflective layer. The light-emitting component is disposed on the substrate. The wavelength conversion component includes a high-density phosphor layer and a lower-density phosphor layer. The adhesive is formed between the light-emitting device and the high-density phosphor layer. The reflective layer is formed above the substrate and covers a lateral surface of the light-emitting component, a lateral surface of the adhesive and a lateral surface of the wavelength conversion component.
Opening claim text (preview).
What is claimed is: 1. A light-emitting device, comprises: a substrate; at least one light-emitting component disposed on the substrate; a wavelength conversion layer comprising a high-density phosphor layer and a low-density phosphor layer; a translucent adhesive layer adhering the light-emitting component to the wavelength conversion layer and encapsulating an upper surface and a first portion of the lateral surface of the light-emitting component, wherein the high-density phosphor layer is located between the low-density phosphor layer and the translucent adhesive layer; and a reflective layer formed above the substrate and covering a second portion of the lateral surface of the light-emitting component, a lateral surface of the translucent adhesive layer and a lateral surface of the wavelength conversion layer, wherein the reflective layer has a first reflective surface inclined to the lateral surface of the light-emitting component and at least facing the translucent adhesive layer; wherein the wavelength conversion layer has a first area disposed above the light-emitting component and a second area disposed above the first reflective surface, and a thickness of the high-density phosphor layer over the first area and the second area is substantially uniform; wherein the light-emitting device has a flat lateral surface comprising the reflective layer and the substrate. 2. The light-emitting device according to claim 1 , wherein the light-emitting component comprises a first electrode and a second electrode, and the reflective layer further covers a lateral surface of the first electrode and a lateral surface of the second electrode. 3. The light-emitting device according to claim 2 , wherein a quantity of the light-emitting component is two or more and the translucent adhesive layer further comprises a second lateral portion formed between adjacent two of the light-emitting components. 4. The light-emitting device according to claim 1 , wherein the translucent adhesive layer comprises a first lateral portion, the first lateral portion covers the first portion of the lateral surface of the light-emitting component. 5. The light-emitting device according to claim 1 , wherein a ratio of the entire area of the wavelength conversion layer and the area of the light-emitting component ranges between 1 and 1.35. 6. The light-emitting device according to claim 1 , wherein the reflective layer comprises a first reflective portion having the first reflective surface, and the first reflective portion surrounds the light-emitting component. 7. The light-emitting device according to claim 6 , wherein the second reflective portion has a second reflective surface, and the second reflective surface is a concave surface facing the wavelength conversion layer. 8. The light-emitting device according to claim 6 , wherein the second reflective portion has a second reflective surface, and the second reflective surface is a convex surface facing the wavelength conversion layer. 9. The light-emitting device according to claim 1 , wherein the first reflective surface is a convex surface. 10. The light-emitting device according to claim 9 , wherein the convex surface connects a lower surface of the wavelength conversion layer to the lateral surface of the light-emitting component. 11. The light-emitting device according to claim 1 , wherein a quantity of the light-emitting component is two or more and the reflective layer further comprises a second reflective portion formed between adjacent two of the light-emitting components. 12. The light-emitting device according to claim 1 , wherein a quantity of the light-emitting component is two or more and each light-emitting component comprises a first electrode and a second electrode, and the reflective layer covers a lateral surface of the first electrode and a lateral surface of the second electrode. 13. The light-emitting device according to claim 1 , wherein a ratio of a phosphor particle density of the high-density phosphor layer and a phosphor particle density of the low-density phosphor layer ranges between 1 and 10 15 . 14. The light-emitting device according to claim 1 , wherein a ratio of a thickness of the low-density phosphor layer and the thickness of the high-density phosphor layer ranges between 1 and 1000.
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