Intake system of engine

Patent metadata

Field	Value
Publication number	US-9920722-B2
Application number	US-201514882935-A
Country	US
Kind code	B2
Filing date	Oct 14, 2015
Priority date	Oct 16, 2014
Publication date	Mar 20, 2018
Grant date	Mar 20, 2018

Abstract

An intake system of an engine includes an engine and an intake manifold. The intake manifold defines individual intake air passageways each connecting one of cylinders to a volume chamber. Each of the individual intake passageways includes a first route and a second route. The first route has a natural frequency, of an air column, synchronized with a first revolution higher than an engine revolution for maximum torque such that a dynamic supercharging effect is obtained at the first revolution. The second route has a natural frequency, of an air column, synchronized with a second revolution higher than the engine revolution for maximum torque such that a dynamic supercharging effect is obtained at the second revolution. The second revolution differs from the first revolution. A difference between the first and second revolutions is set lower than or equal to 15% of a maximum engine revolution.

First claim

What is claimed is:

1. An intake system of an engine, the intake system comprising:
an engine including cylinders each communicating with an associated one of intake ports which are opened and closed by intake valves; and
an intake manifold attached to a side portion of the engine, the intake manifold including: a surge tank defining a volume chamber; and individual runners having (i) upstream end portions connected to the surge tank, and (ii) downstream end portions connected to the intake ports, the individual runners defining individual intake passageways each connecting an associated one of the cylinders to the volume chamber, wherein
each of the individual intake passageways includes:
a first route including (i) a first upstream passageway extending from the volume chamber, and (ii) a downstream passageway continuing from the first upstream passageway and connected to the one cylinder, the first route having a natural frequency, of an air column, which is synchronized with a first revolution speed higher than an engine revolution speed for maximum torque such that a dynamic supercharging effect is obtained at the first revolution speed; and
a second route including (i) a second upstream passageway extending from the volume chamber and continuing to the downstream passageway, and (ii) the downstream passageway, the second route having a natural frequency, of an air column, which is synchronized with a second revolution speed higher than the engine revolution speed for maximum torque such that a dynamic supercharging effect is obtained at the second revolution speed, the second upstream passageway being different from the first upstream passageway, and the second revolution speed being different from the first revolution speed,
the first and second routes are always open regardless of a running state of the engine,
the first upstream passageway and the second upstream passageway communicate, respectively through a first opening and a second opening, with the volume chamber, the first and second openings being open on a side face of the surge tank farther from the engine,
the first and second openings are arranged in a direction of a cylinder axis of the engine, and
a difference between the first and second revolution speeds is set greater than 0% and lower than or equal to 15% of a maximum engine revolution speed.

2. The intake system of claim 1 , wherein
a difference D and a diameter R satisfy a relationship of 1<D/R≤2 where the diameter R is a diameter of a true circle which corresponds to a cross-section area of the downstream passageway, and the difference D is a difference in length between the first and second routes.

3. The intake system of claim 2 , wherein
the diameter R is a diameter of a true circle which corresponds to a smallest cross-section area for each of the individual runners that defines the downstream passageway.

4. The intake system of claim 1 , wherein
each of the first and second upstream passageways is configured to extend, from the side face of the surge tank farther from the engine, in a direction away from the engine, and then to connect to the downstream passageway.

5. An intake system of an engine, the intake system comprising:
an engine including cylinders each communicating with an associated one of intake ports which are opened and closed by intake valves; and
an intake manifold attached to a side portion of the engine, the intake manifold including: a surge tank defining a volume chamber; and individual runners having (i) upstream end portions connected to the surge tank, and (ii) downstream end portions connected to the intake ports, the individual runners defining individual intake passageways each connecting an associated one of the cylinders to the volume chamber, wherein
each of the individual intake passageways includes:
a first route including (i) a first upstream passageway extending from the volume chamber, and (ii) a downstream passageway continuing from the first upstream passageway and connected to the one cylinder, the first route having a natural frequency, of an air column, which is synchronized with a first revolution speed higher than an engine revolution speed for maximum torque such that a dynamic supercharging effect is obtained at the first revolution speed; and
a second route including (i) a second upstream passageway extending from the volume chamber and continuing to the downstream passageway, and (ii) the downstream passageway, the second route having a natural frequency, of an air column, which is synchronized with a second revolution speed higher than the engine revolution speed for maximum torque such that a dynamic supercharging effect is obtained at the second revolution speed, the second upstream passageway being different from the first upstream passageway, and the second revolution speed being different from the first revolution speed,
the first and second routes are always open regardless of a running state of the engine,
the first upstream passageway and the second upstream passageway communicate, respectively through a first opening and a second opening, with the volume chamber, the first and second openings being open on a side face of the surge tank farther from the engine, and
a difference between the first and second revolution speeds is set greater than 0% and lower than or equal to 15% of a maximum engine revolution speed.

Assignees

• Mazda Motor

Inventors

• Tanaka Fusatoshi
• Kojo Mikiko
• Hayakawa Motoo
• Sakogawa Shigehiro
• Hongou Hitoshi
• Irie Norifumi

Classifications

• F02M35/108 Primary

  with primary and secondary intake passages · CPC title

• F02M35/10078

  Connections of intake systems to the engine · CPC title

• F02M35/10072

  Intake runners · CPC title

• F02B27/04

  in exhaust systems only, e.g. for sucking-off combustion gases · CPC title

• F02B27/006

  of intake runners · CPC title