Wind turbine blade with transition region

Patent metadata

Field	Value
Publication number	US-9920630-B2
Application number	US-201214233558-A
Country	US
Kind code	B2
Filing date	Jul 16, 2012
Priority date	Apr 11, 2011
Publication date	Mar 20, 2018
Grant date	Mar 20, 2018

Abstract

A wind turbine blade (1) is formed of a fiber-reinforced composite material comprising a polymer matrix. The blade (1) further comprises a first region (11), a second region (12) and a transition region (13) between the first and the second region (11, 12). The first region (11) is reinforced predominantly with a first reinforcement fiber material (21). The second region (12) is reinforced predominantly with a second reinforcement fiber material (22). The first and the second reinforcement fiber material differ from each other and has differing E-modulus. The transition region (13) additionally comprises a third type of reinforcement fiber material (23) differing from both the first and the second reinforcement fiber material (21; 22) and having an E-modulus between that of the first reinforcement fiber material (21) and that of the second reinforcement fiber material (22).

First claim

The invention claimed is:

1. A wind turbine blade ( 1 ) having a longitudinal direction (L) extending from a root region ( 2 ) to a tip ( 4 ) of the blade, said blade comprising
at least one component formed of a fiber-reinforced composite material comprising a polymer matrix and a first reinforcement fiber material ( 21 ) being fiberglass and a second reinforcement fiber material ( 22 ) being carbon fibers embedded in the polymer matrix,
said blade further comprising a first region ( 11 ), a second region ( 12 ) and a transition region ( 13 ) between the first and the second region ( 11 , 12 ), the first region ( 11 ) being reinforced predominantly with the first reinforcement fiber material ( 21 ), the second region ( 12 ) being reinforced predominantly with the second reinforcement fiber material ( 22 ), the first and the second reinforcement fiber materials differing from each other and having differing E-moduli,
characterized in that the transition region ( 13 ) additionally comprises a third type of reinforcement fiber material ( 23 ) differing from both the first and the second reinforcement fiber material ( 21 ; 22 ) and having an E-modulus between that of the first reinforcement fiber material and that of the second reinforcement fiber material,
wherein the proportion between the first reinforcement fiber material and the third reinforcement fiber material decreases in a portion of the transition region ( 13 ) adjacent the first region ( 11 ), then remains constant, and then decreases until a central portion ( 17 ) of the transition region comprises predominantly the third reinforcement fiber material ( 23 );
wherein the proportion between the third reinforcement fiber material and the second reinforcement fiber material decreases after the central portion, then remains constant, and then decreases in a portion of the transition region ( 13 ) adjacent the second region ( 12 ); and wherein the central portion is longitudinal through a cross-section, or thickness, of the transition region.

2. The blade according to claim 1 , wherein the third reinforcement fiber material ( 23 ) is made of metal fibers.

3. The blade according to claim 2 , wherein the metal fibers are steel fibers.

4. The blade according to claim 1 , wherein the transition region ( 13 ) comprises the third type of reinforcement fiber material ( 23 ) over its entire extent.

5. The blade according to claim 1 , wherein the transition region ( 13 ) has a length of at least 0.3 meter.

6. The blade according to claim 5 , wherein the transition region ( 13 ) has a length between 0.3 and 20 meters.

7. The blade according to claim 6 , wherein the transition region ( 13 ) has a length between 0.3 and 10 meters.

8. The blade according to claim 7 , wherein the transition region ( 13 ) has a length between 0.3 and 5 meters.

9. The blade according to claim 1 , wherein the fibers of the first region ( 11 ), the second region ( 12 ) and the transition region ( 13 ) are oriented predominantly in the longitudinal direction (L) of the blade ( 1 ).

10. The blade according to claim 1 , wherein the at least one component is a load-bearing part of the blade.

11. The blade according to claim 10 , wherein the load-bearing part of the blade is a spar, a beam, or a principal laminate part of a shell structure of the blade.

Assignees

• Dahl Martin
• Mortensen Bjarne Krab
• Olesen Morten
• Lm Wp Patent Holding As

Inventors

• Dahl Martin
• Mortensen Bjarne Krab
• Olesen Morten

Classifications

• F05B2280/6003

  Composites; e.g. fibre-reinforced · CPC title

• F05B2280/5001

  Elasticity · CPC title

• F05B2280/702

  Reinforcements · CPC title

• F01D5/12

  Blades ({specially adapted for radial flow machines or engines F01D5/04}; blade roots F01D5/30; rotors with blades adjustable in operation F01D7/00; stator blades F01D9/02) · CPC title

• F03D1/0675

  of the blades · CPC title