Production method for rubber composition

Patent metadata

Field	Value
Publication number	US-9920184-B2
Application number	US-201415035158-A
Country	US
Kind code	B2
Filing date	May 7, 2014
Priority date	Nov 8, 2013
Publication date	Mar 20, 2018
Grant date	Mar 20, 2018

Abstract

A production method for a rubber composition, comprising: using an internal mixer to mix/disperse a rubber wet masterbatch containing a carbon black, a hydrazide compound, an antiaging agent, and sulfur, wherein a timing when the hydrazide compound is charged into the internal mixer is not the same timing when the antiaging agent is charged thereinto but the same timing when the component sulfur is charged thereinto.

First claim

The invention claimed is:

1. A production method for a rubber composition, comprising: using an internal mixer to mix/disperse a rubber wet masterbatch containing a carbon black, a hydrazide compound, an antiaging agent, and sulfur,
wherein a timing when the hydrazide compound is charged into the internal mixer is not the same timing when the antiaging agent is charged thereinto but the same timing when the component sulfur is charged thereinto.

2. The production method for a rubber composition according to claim 1 , wherein the rubber wet masterbatch is obtained through a step (α) of using, as raw materials, at least the carbon black, a dispersing solvent, and a rubber latex solution to disperse at least the carbon black into the dispersing solvent to produce a carbon-black-containing slurry solution, a step (β) of mixing the carbon-black-containing slurry solution with the rubber latex solution to produce a carbon-black-containing rubber latex solution, and a step (γ) of solidifying/drying the carbon-black-containing rubber latex solution; and
the step (α) is a step (α-(a)) in which when the carbon black is dispersed into the dispersing solvent, at least one portion of the rubber latex solution is added thereto, thereby producing a slurry solution containing the carbon black to which rubber latex particles adhere, and
the step (β) is a step (β-(a)) of mixing the slurry solution containing the carbon black, to which the rubber latex particles adhere, with the rest of the rubber latex solution to produce a rubber latex solution containing the carbon black to which rubber latex particles adhere.

3. The production method for a rubber composition according to claim 1 , comprising:
a step (I) of kneading at least the rubber wet masterbatch and the antiaging agent to be mixed with each other, and subsequently discharging the resultant mixture, which contains the rubber wet masterbatch and the antiaging agent, from the internal mixer,
a step (II) of kneading the mixture again in the internal mixer to fracture a re-aggregate of the carbon black in the mixture, and
a step (III) of charging, after the step (II), the hydrazide compound and the component sulfur simultaneously into the internal mixer to knead the mixture, the hydrazide compound and the component sulfur, thereby mixing these materials with each other.

4. The production method for a rubber composition according to claim 3 , wherein in the step (II), the period for the kneading is at least 15 seconds or more, and a stirring rotor of the internal mixer shows a rotational speed of 35 rpm or more; and
in the step (III), the period for the kneading is at least 40 seconds or more, and the stirring rotor of the internal mixer shows a rotational speed of 15 to 25 rpm or more.

Assignees

• Toyo Tire & Rubber Co

Inventors

• Minouchi Norio

Classifications

• C08L21/00

  Compositions of unspecified rubbers · CPC title

• C08K5/24 Primary

  Derivatives of hydrazine · CPC title

• C08L21/02

  Latex · CPC title

• C08J3/203

  Solid polymers with solid and/or liquid additives · CPC title

• C08K3/04

  Carbon · CPC title