Method of making optical fibers in a reducing atmosphere

Patent metadata

Field	Value
Publication number	US-9919946-B2
Application number	US-201715412283-A
Country	US
Kind code	B2
Filing date	Jan 23, 2017
Priority date	Jul 9, 2014
Publication date	Mar 20, 2018
Grant date	Mar 20, 2018

Abstract

A method for forming an optical fiber preform and fibers drawn from the preform. The method includes forming a soot cladding monolith, inserting a consolidated core cane into the internal cavity, and processing the resulting core-cladding assembly to form a preform. Processing may include exposing the core-cladding assembly to a drying agent and/or dopant precursor, and sintering the core-cladding assembly in the presence of a reducing agent to densify the soot cladding monolith onto the core cane to form a preform. The preform features low hydroxyl content and low sensitivity to hydrogen. Fibers drawn from the preform exhibit low attenuation losses from absorption by the broad band centered near 1380 nm.

First claim

We claim:

1. A method for forming an optical fiber preform comprising:
providing a soot cladding monolith, said soot cladding monolith including an internal cavity;
inserting a core cane into said internal cavity to form a core-cladding assembly, said core-cladding assembly including said core cane and said soot cladding monolith; and
heating said core-cladding assembly in the presence of a reducing agent.

2. The method of claim 1 , wherein said providing soot cladding monolith includes forming said soot cladding monolith.

3. The method of claim 2 , wherein said forming said soot cladding monolith includes reacting a soot precursor.

4. The method of claim 3 , wherein said forming said soot cladding monolith includes depositing a first layer of soot formed from said reaction of said soot precursor on a substrate.

5. The method of claim 4 , wherein said forming soot cladding monolith further includes forming said internal cavity, said forming internal cavity including separating said substrate from said first layer of soot.

6. The method of claim 4 , wherein said forming said soot cladding monolith further includes depositing a second layer of soot on said first layer of soot.

7. The method of claim 6 , wherein the density of said second layer of soot is greater than the density of said first layer of soot.

8. The method of claim 1 , wherein said soot cladding monolith comprises silica.

9. The method of claim 8 , wherein said soot cladding monolith further comprises a dopant.

10. The method of claim 9 , wherein said dopant is chlorine.

11. The method of claim 10 , wherein the concentration of said dopant in said soot cladding monolith is at least 2000 ppm by weight.

12. The method of claim 1 , wherein said core cane comprises silica.

13. The method of claim 1 , wherein said reducing agent includes CO.

14. The method of claim 1 , wherein said heating said core-cladding assembly includes exposing said core-cladding assembly to a continuously flowing gas.

15. The method of claim 14 , wherein said core-cladding assembly includes a flow pathway between said inserted core cane and said internal cavity, said continuously flowing gas entering said flow pathway.

16. The method of claim 15 , wherein said continuously flowing gas includes said reducing agent.

17. The method of claim 1 , wherein said heating reduces a number of oxygen-rich or non-bridging oxygen defect centers in said core-cladding assembly.

18. An optical fiber formed by drawing the optical fiber preform formed by the method of claim 1 .

Assignees

• Corning Inc

Inventors

• Billings Amanda Lee
• Bookbinder Dana Craig
• Desorcie Robert Brett
• De Paor Liam Ruan
• Tandon Pushkar
• Yang Li

Classifications

• G02B6/021

  characterised by the core or cladding or coating, e.g. materials, radial refractive index profiles, cladding shape · CPC title

• G02B6/0365

  arranged - - + · CPC title

• C03B37/01446 Primary

  Thermal after-treatment of preforms, e.g. dehydrating, consolidating, sintering (C03B37/01853 takes precedence) · CPC title

• C03B37/01248

  by collapsing without drawing · CPC title

• G02B6/03627

  arranged - + · CPC title