Contactor, contactor assembly and control circuit

Patent metadata

Field	Value
Publication number	US-9916951-B2
Application number	US-201514818556-A
Country	US
Kind code	B2
Filing date	Aug 5, 2015
Priority date	Aug 5, 2014
Publication date	Mar 13, 2018
Grant date	Mar 13, 2018

Abstract

The present invention relates to a contactor, a connector and a contactor component. According to the first aspect of the invention, a contactor relates to a switch mechanism, an iron core, an iron core position sensing circuit and a control circuit. The control circuit can measure the position of the iron core by measuring the variation in inductance by using the property that the coil can produce different inductances when the iron core is in different positions in the coil. According to the second aspect of the invention, a connector and contactor component are provided, wherein a control circuit is arranged on a connector, the control circuit comprises a PWM power-saving circuit. The PWM power-saving circuit is integrated on the connector, so that the average driving current of the contactor is reduced and meanwhile, the size of the contactor is reduced.

First claim

What is claimed is:

1. A control circuit for controlling operation of a contactor, the contactor having an iron core and a coil which is wound around the iron core,
wherein the control circuit comprises an iron core position sensing circuit and a working control circuit,
the iron core position sensing circuit comprises:
an excitation signal generating circuit, which is connected with the coil and is capable of outputting an excitation signal to the coil and enabling the coil to generate an inductance, wherein the coil is capable of generating inductance values varying with different positions of the iron core; and
a sensing circuit, which is connected with the coil and measures the inductance values produced by the coil by measuring charging and discharging time, the sensing circuit determining the positions of the iron core according to different inductance values by measuring a charging and discharging time difference generated by a variation in the inductance produced by the coil; and
the working control circuit provides a working current to the coil to drive the iron core to move back and forth.

2. The control circuit according to claim 1 ,
wherein the working control circuit is connected with the coil and provides the working current to the coil to close the contactor to switch on a working loop; and
wherein the excitation signal generating circuit outputs the excitation signal to the coil when the working loop is in a switched-off state.

3. The control circuit according to claim 2 , further comprising a selection circuit,
wherein the selection circuit is connectable with the iron core position sensing circuit and the working control circuit;
when the selection circuit and the working control circuit are connected, the contactor is kept in a connected state; and
when the selection circuit and the iron core position sensing circuit are connected, the iron core position sensing circuit senses a change in the inductance value of the coil to determine the position of the iron core.

4. The control circuit according to claim 1 , wherein the measured inductance values are compared with a desired value,
when a measured inductance value is equal to the desired value or is within a predetermined range of the expected value, it is determined that the iron core is in a normal position; and
when a measured inductance value is different from the desired value or exceeds the predetermined range of the desired value, it is determined that the iron core is in an abnormal position.

5. The control circuit according to claim 1 , wherein
the excitation signal generating circuit is used for sending the excitation signal when the coil changes from an energized state to a de-energized state; and
the sensing circuit is used for determining the position of the iron core when the coil changes from the energized state to the de-energized state.

6. A contactor assembly comprising:
a contactor comprising a coil and an iron core, the coil being wound around the iron core,
a control circuit according to claim 1 , the control circuit being connected with the coil, and
a connector,
wherein the control circuit is arranged on the connector and connected with the connector as a single piece.

7. The contactor assembly according to claim 6 , wherein
the iron core is configured with a switch mechanism at a distal end of the iron core, and
a pair of moving contacts are configured on one side of the switch mechanism;
when the coil is energized, the iron core moves to a pair of fixed contacts to connect with the fixed contacts;
when the coil is de-energized, the iron core moves away from the fixed contacts to disconnect from the fixed contacts;
the sensing circuit determines whether the iron core and the moving contacts are in an abnormal position or in a normal disconnected position based on the inductance changing amount of the coil.

8. A connector comprising a control circuit connectable to a coil in a contactor for controlling operation of the contactor, the control circuit comprising
a working control circuit for providing a working current to the contactor, wherein
the working control circuit comprises a PWM power-saving circuit for connecting with the contactor;
when the contactor is being connected, the PWM power-saving circuit provides a signal with a preset duty ratio to the contactor; and
after the contactor is connected, the PWM power-saving circuit provides a signal with a smaller duty ratio to the contactor to maintain a connected state of the contactor, thereby reducing power consumption;
a controller connected with the control circuit for controlling the operation of the control circuit;
an iron core position sensing circuit for producing a signal sensing a position of an iron core in the contactor;
a selection circuit connected with the controller and controlled by the controller; and
an I/O bus connected with the controller to enable the controller to communicate with an external circuit;
wherein the controller processes the signal generated by the iron core position sensing circuit which indicates the sensed position of the iron core, to generate a signal indicating a position state of the iron core and output the signal indicating the position state of the iron core through the I/O bus; and
wherein the selection circuit is connected with the coil, and with the iron core position sensing circuit and the working control circuit, so that the selection circuit selects the iron core position sensing circuit or the working control circuit to connect with the coil at different times.

9. The connector according to claim 8 , wherein the iron core position sensing circuit comprises:
an excitation signal generating circuit, which is connected with the coil and is capable of outputting an excitation signal to the coil and enabling the coil to generate an inductance, wherein the coil is capable of producing inductance values varying with different positions of the iron core; and
a sensing circuit connected with the coil for measuring an inductance value generated by the coil, wherein the sensing circuit determines the different positions of the iron core based on the different inductance values.

10. The connector according to claim 9 ,
wherein the controller controls the excitation signal generating circuit and outputs the excitation signal to the coil when a working loop is switched off.

11. The connector according to claim 10 , wherein
a desired inductance value is stored in the sensing circuit;
the measured inductance value is compared with the desired value, wherein if the measured inductance value is equal to the desired value or is in a predetermined range of the desired value, it is determined that the iron core is in a normal position; and wherein if the measured inductance value is different from the desired value or exceeds the predetermined range of the desired value, it is determined that the iron core is in an abnormal position;
the sensing circuit measures the inductance value of the coil to further determine the position of the iron core by measuring the charging and discharging time; and
the sensing circuit measures a charging and discharging time difference formed due to a variation in inductances generated by the coil to determine the position of the iron core.

12. The connector according to claim 8 , wherein
the control circuit is arranged on a printed circuit board, the printed circuit board being mounted on the connector;
the control circuit is detachably connected with the coil through the connector; and
the connector is connected with the coil through plug-in pieces.

13. The connector according to cl

Assignees

• Tyco Electronics Shanghai Co Ltd

Inventors

• Zhou Xiao

Classifications

• H01H2047/003

  Detecting welded contacts and applying weld break pulses to coil · CPC title

• H01H50/443

  Connections to coils · CPC title

• H01H47/22 Primary

  for supplying energising current for relay coil · CPC title

• H01H47/04

  for holding armature in attracted position, e.g. when initial energising circuit is interrupted; for maintaining armature in attracted position, e.g. with reduced energising current {(with switching regulator H01H47/325)} · CPC title

• H01H47/002

  Monitoring or fail-safe circuits · CPC title