Particulate sensor

Patent metadata

Field	Value
Publication number	US-9915587-B2
Application number	US-201314420960-A
Country	US
Kind code	B2
Filing date	Sep 10, 2013
Priority date	Oct 4, 2012
Publication date	Mar 13, 2018
Grant date	Mar 13, 2018

Abstract

A particulate sensor ( 1 ) which detects particulates S contained in a gas under measurement (EG) flowing within a gas flow pipe (EP) has a space forming portion ( 12 ) and an ion source ( 15 ). The space forming portion ( 12 ) projects into the gas flow pipe EP and forms an internal space MX. The space forming portion ( 12 ) has an introduction port ( 43 I) and a discharge port ( 48 O) for discharging from the internal space MX the gas EGI introduced through the introduction port ( 43 I). The source ( 15 ) produces ions CP by gaseous discharge. The space forming portion ( 12 ) is configured such that the introduced gas EGI is discharged from the internal space MX through the discharge port ( 48 O), the gas under measurement EG is introduced into the internal space MX through the introduction port ( 43 I), and the introduced gas EGI is mixed with the ions CP produced by the ion source ( 15 ).

First claim

The invention claimed is:

1. A particulate sensor having a detection section attached to a gas flow pipe and adapted to detect an amount of particulates contained in a gas under measurement flowing within the gas flow pipe, wherein
the detection section includes:
a space forming portion configured such that, in a state in which the particulate sensor is attached to the gas flow pipe, the space forming portion projects into the gas flow pipe and forms an internal space, the space forming portion having an introduction port for introducing the gas under measurement into the internal space and a discharge port for discharging from the internal space the gas introduced through the introduction port, and
an ion source for producing ions by gaseous discharge;

the detection section further includes a capturing electrode for capturing floating ions which are a portion of the ions and have not adhered to the particulates through mixing with the introduced gas,
the space forming portion is configured such that, through utilization of a negative pressure produced in the discharge port by the gas under measurement flowing within the gas flow pipe, the introduced gas is discharged from the internal space through the discharge port, the gas under measurement is introduced into the internal space through the introduction port, and the introduced gas is mixed with the ions produced by the ion source, and
the space forming portion forms the capturing electrode,
wherein
the detection section has a ceramic element which includes an insulating ceramic substrate, and a discharge electrode portion formed unitarily with the ceramic substrate, the discharge electrode portion including a needlelike electrode portion which is exposed from the ceramic substrate and has a needlelike distal end portion, and a lead portion which is located within the ceramic substrate and electrically communicates with the needlelike electrode portion; and
the ceramic element is disposed in the space forming portion, produces gaseous discharge by using the needlelike electrode portion, and serves as the ion source.

2. A particulate sensor as claimed in claim 1 , wherein the space forming portion is configured such that
the discharge port has an opening at a distal end of the space forming portion and the introduction port has an opening on an outer circumferential surface thereof at a position located on a proximal end side in relation to the discharge port, and
in the state in which the particulate sensor is attached to the gas flow pipe, an axial line of the space forming portion extends within the gas flow pipe in a direction intersecting with a pipe axial line which is an axial line of the gas flow pipe.

3. A particulate sensor as claimed in claim 2 , wherein the space forming portion has a taper portion which is tapered off, the discharge port is located at a distal end of the taper portion, and, in the state in which the particulate sensor is attached to the gas flow pipe, a facing direction of the opening of the discharge port is orthogonal to the pipe axial line.

4. A particulate sensor as claimed in claim 2 , wherein the space forming portion has the introduction port at each of a plurality of positions dispersed in a circumferential direction of the outer circumferential surface.

5. A particulate sensor as claimed in claim 1 , wherein the ion source is an internal ion source which produces gaseous discharge within the internal space to thereby produce the ions within the internal space.

6. A particulate sensor as claimed in claim 1 , wherein
the detection section includes: an auxiliary electrode disposed within the internal space and assisting the capturing of the floating ions by the capturing electrode.

7. A particulate sensor as claimed in claim 1 , wherein the needlelike electrode portion has a plurality of needlelike distal end portions.

8. A particulate sensor as claimed in claim 1 , wherein
the ceramic element has an auxiliary electrode at a position shifted from the needlelike electrode portion toward the discharge port, the auxiliary electrode assisting the capturing of the floating ions by the capturing electrode.

9. A particulate sensor as claimed in claim 8 , wherein the auxiliary electrode is embedded in the ceramic substrate.

10. A particulate sensor as claimed in claim 1 , wherein the ceramic element has a heater for heating the needlelike electrode portion.

11. A particulate sensor as claimed in claim 10 , wherein the heater is embedded in the ceramic substrate.

12. A particulate sensor as claimed in claim 1 , wherein the ceramic element is formed by co-firing.

13. A particulate sensor having a detection section attached to a gas flow pipe and adapted to detect an amount of particulates contained in a gas under measurement flowing within the gas flow pipe, wherein
the detection section includes:
a space forming portion configured such that, in a state in which the particulate sensor is attached to the gas flow pipe, the space forming portion projects into the gas flow pipe and forms an internal space, the space forming portion having an introduction port for introducing the gas under measurement into the internal space and a discharge port for discharging from the internal space the gas introduced through the introduction port, and
an ion source for producing ions by gaseous discharge of the gas under measurement introduced into the internal space, the ion source being an internal ion source which produces gaseous discharge of the gas under measurement within the internal space to thereby produce ions within the internal space;

the detection section further includes a capturing electrode for capturing floating ions which are a portion of the ions and have not adhered to the particulates through mixing with the introduced gas,
the space forming portion is configured such that the gas under measurement is introduced into and discharged from the internal space without the assistance of a compressed air source,
the space forming portion is configured such that, through utilization of a negative pressure produced in the discharge port by the gas under measurement flowing within the gas flow pipe, the introduced gas is discharged from the internal space through the discharge port, the gas under measurement is introduced into the internal space through the introduction port, and the introduced gas is mixed with the ions produced by the ion source,
the space forming portion forms the capturing electrode,
the space forming portion is configured such that the discharge port has an opening at a distal end of the space forming portion and the introduction port has an opening on an outer circumferential surface thereof at a position located on a proximal end side in relation to the discharge port, and
the ion source has a needlelike electrode member having a needlelike distal end portion, and the distal end portion of the needlelike electrode member is located between the introduction port and the discharge port of the space forming portion.

Assignees

• Ngk Spark Plug Co

Inventors

• Sugiyama Takeshi
• Motomura Masayuki
• Tashima Keisuke
• Matsuoka Toshiya

Classifications

• G01N2015/0046

  in gas, e.g. smoke · CPC title

• G01N33/0009

  General constructional details of gas analysers, e.g. portable test equipment (devices for withdrawing samples in the gaseous state G01N1/22) · CPC title

• G01M15/102 Primary

  by monitoring exhaust gases · CPC title

• G01N15/0656 Primary

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title

• G01N27/70

  and measuring current or voltage · CPC title