Creating on-demand packaging based on stored attribute data

Patent metadata

Field	Value
Publication number	US-9914278-B2
Application number	US-201113813848-A
Country	US
Kind code	B2
Filing date	Aug 2, 2011
Priority date	Aug 3, 2010
Publication date	Mar 13, 2018
Grant date	Mar 13, 2018

Abstract

Methods, computer-readable media, and systems described herein relate to producing on-demand packaging. For example, packaging can be automatically produced on-demand and be sized and configured for use with a customized set of items. In one aspect, a request for multiple items is received and a packaging customization engine accesses an information store that includes information about each of the requested items. The information may include dimensional information about the three-dimensional size of the items. The packaging customization engine may use the dimensional information to simulate a model arrangement of all of the requested items, and then calculate the dimensions of a box or other package that can provide a precise fit for the items when physically arranged consistent with the model arrangement.

First claim

We claim:

1. A computer implemented method for creating customized packaging for a plurality of items on-demand, the method comprising:
receiving over a network connection a request for customized packaging for a plurality of items, the request identifying the plurality of items to be included within a package;
in response to receiving the request, accessing an informational store within a database, and retrieving:
three-dimensional models of each item in the plurality of items, and
an indication that a first item in the plurality of items is nestable;

virtually arranging said three-dimensional models into a plurality of distinct virtual model arrangements, one of said plurality of distinct virtual model arrangements comprising an optimized virtual model arrangement, wherein the optimized model arrangement comprises a second item selected from the plurality of items nested within the first item of the plurality of items;
calculating dimensions of said optimized virtual model arrangement useable to produce a customized package template sized particularly for said plurality of items when said plurality of items are arranged and positioned consistent with said optimized virtual model arrangement; and
automatically designing a customized packaging template based on the calculated dimensions of said optimized virtual model arrangement;
and transmit said customized package template to a packaging production machine which in response creates a box template sized to house the plurality of items when the plurality of items are physically positioned in a manner corresponding to the optimized virtual model arrangement.

2. A method as recited in claim 1 further comprising calculating dimensions of each of said plurality of distinct virtual model arrangements and selecting from among said plurality of distinct virtual model arrangements the optimized virtual model arrangement based on said calculated dimensions.

3. A method as recited in claim 1 , further comprising producing a customized package template sized particularly for said plurality of items when said plurality of items are arranged and positioned consistent with said optimized virtual model arrangement.

4. A method as recited in claim 1 , further comprising:
sending said calculated dimensions to a packaging production machine for said packaging production machine to create a packaging template based on said calculated dimensions of said optimized virtual model arrangement.

5. A method as recited in claim 1 , further comprising determining which one of said plurality of distinct virtual model arrangements comprises an optimized virtual model arrangement by evaluating said plurality of distinct virtual model arrangements using one or more of:
volume of said plurality of items;
volume of said plurality of model arrangements;
surface area of said customized packaging;
postage, shipping or handling costs; or
largest minimum dimension.

6. A method as recited in claim 1 , wherein virtually arranging said plurality of items into a plurality of virtual model arrangements includes:
producing a plurality of virtual model arrangements;
selecting a particular virtual model arrangement; and
calculating the dimensions of the particular virtual model arrangement.

7. A method as recited in claim 1 , wherein the indication that first item in the plurality of items is nestable comprises one or more dimensions describing a cavity of the first item, wherein the second item is nestable within the cavity.

8. One or more computer-readable storage media having stored thereon computer-executable instructions that, when executed by a processor, cause a computing system to perform the method of claim 1 .

9. A packaging machine equipped to perform the method of claim 1 , or in communication with a customization engine performing the method of claim 1 , the packaging machine further being configured to produce a packaging template corresponding to the dimensions calculated for said model optimized virtual model arrangement.

10. A system for on-demand creation and customization of packaging, comprising:
one or more computer-storage media having stored thereon an information store that includes dimensional attributes for multiple different items; and
a packaging customization engine communicatively coupled with said information store, said packaging customization engine being configured to:
receive a request for customized packaging for a plurality of items, each of said plurality of items being identified in said information store;
access said information store and retrieve said dimensional attributes for each of said plurality of items, wherein the dimensional attributes include:
three-dimensional models for each of the plurality of items, and
an indication that a first item in the plurality of items is nestable;

use said three-dimensional models to virtually develop an optimized model arrangement of all of said plurality of items, wherein the optimized model arrangement comprises a second item selected from the plurality of items nested within the first item of the plurality of items;
calculate overall dimensions of said optimized model arrangement; and
automatically design a customized package template based on said overall dimensions of said optimized model arrangement;

and transmit said customized package template to a packaging production machine which in response creates a box template sized to house the plurality of items when the plurality of items are physically positioned in a manner corresponding to the optimized virtual model arrangement.

11. The system of claim 10 , further comprising a packaging production machine communicatively coupled with said packaging customization engine and operable to create packaging templates from corrugated board based on said customized packaging template or the overall dimensions of said optimized model arrangement.

12. The system of claim 10 , wherein using said three-dimensional models to virtually develop an optimized model arrangement includes using three-dimensional information from said information store in developing a plurality of three-dimensional model arrangements and selecting from among said plurality of virtual model arrangements the optimized virtual model arrangement based on overall dimensions of said plurality of virtual model arrangements.

13. An on-demand box design and production system that automatically creates customized boxes for any collection of items, the system comprising:
one or more processors;
at least one computer-readable storage medium providing an information store of dimensional attributes for different items, the dimensional attributes including three-dimensional size information about the different items;
a packaging customization engine executable by the one or more processors to:
receive a request that a plurality of items be boxed together, each of said plurality of items having corresponding dimensional information stored in said information store;
access said information store and retrieve:
three-dimensional models for each of said plurality of items, and
an indication that a first item in the plurality of items is nestable;

use said three-dimensional models to virtually develop an optimized virtual model arrangement of all of said plurality of items, wherein the optimized model arrangement comprises a second item selected from the plurality of items nested within the first item of the plurality of items;
calculate overall dimensions of said optimized virtual model arrangement using said three-dimensional models;
automatically design a customized package template based on said overall dimensions of sai

Assignees

• Pettersson Niklas
• Osterhout Ryan
• Packsize Llc

Inventors

• Pettersson Niklas
• Osterhout Ryan

Classifications

• B31B50/00

  Making rigid or semi-rigid containers, e.g. boxes or cartons · CPC title

• G06Q50/28

  Physics · mapped topic

• G06Q10/08

  Logistics, e.g. warehousing, loading or distribution; Inventory or stock management · CPC title

• B31B49/02 Primary

  Operations & Transport · mapped topic

• B31B50/006 Primary

  Controlling; Regulating; Measuring; Improving safety · CPC title