Method for producing a homogeneous light distribution

Patent metadata

Field	Value
Publication number	US-9914265-B2
Application number	US-201314654184-A
Country	US
Kind code	B2
Filing date	Dec 17, 2013
Priority date	Dec 20, 2012
Publication date	Mar 13, 2018
Grant date	Mar 13, 2018

Abstract

The invention relates to a method for producing a homogenized distribution of light quantity with a spatial light modulator that comprises a multitude of controllable and tiltable micro-mirrors that are arranged in rows and columns, in which the light of a spatially emitting light source is projected by means of an optical system and an illuminated field of the projected light source is guided over a projection surface, whereby, towards the middle of the illuminated field, an increasing number of pixels is not being illuminated such that the time integral attains a homogenization of the light intensity of all pixels that are illuminated on the projection surface. The invention also relates to a rapid prototyping method, in which a liquid light-curing plastic material is illuminated by means of a method of this type, preferably is illuminated by UV light, whereby the illuminated field is projected onto the surface of the plastic material and the plastic material is cured through the illumination of the illuminated field.

First claim

The invention claimed is:

1. Method for producing a homogenised distribution of light quantity with a spatial light modulator that comprises a multitude of controllable and tiltable micro-mirrors that are arranged in rows and columns, said method comprising projecting the light of a spatially emitting light source by means of an optical system, wherein the spatially emitting light source is a data projector, and guiding an illuminated field of the projected light source over a projection surface, whereby, towards the middle of the illuminated field, an increasing number of pixels is not being illuminated such that a homogenisation of the light intensity of all pixels that are illuminated on the projection surface is attained in the time integral, and wherein a mask stored for controlling the data projector defines the non-illuminated pixels in that certain light points of the data projector remain switched off at all times.

2. Method according to claim 1 , wherein the data projector is a UV-LED data projector.

3. Method according to claim 1 , wherein
a programmable mask stored for controlling the data projector defines the non-illuminated pixels in that certain light points of the data projector remain switched off at all times.

4. Method according to claim 1 , wherein
the number of non-illuminated pixels increases towards the middle of the illuminated field according to a function or according to a parabola.

5. Method according to claim 4 , wherein
the function is determined depending on the inhomogeneity of the illuminated field caused by the optical system.

6. Method according to claim 1 , wherein
the spatially emitting light source, the spatial light modulator, and the optical system form an arrangement and/or the spatially emitting light source, the spatial light modulator, and the optical system are present in an assembly as an arrangement.

7. Method according to claim 1 , wherein
the function is determined depending on the inhomogeneity of the illuminated field caused by the spatial light source, the arrangement comprising the spatial light source, the spatial light modulator and/or the optical system.

8. Method according to claim 1 , wherein
the intensity distribution of the illuminated field is measured or calculated at maximal illumination by the light source and the spatial light modulator, the light source of the arrangement or the light source of the assembly and the number of non-illuminated pixels in each row and/or column is calculated therefrom.

9. Method according to claim 1 , wherein
the illuminated field is periodically guided over the projection surface, whereby it is optional to use the surface of a liquid light-curing plastic material as projection surface.

10. Method according to claim 1 , wherein
the arrangement comprising the spatially emitting light source, the assembly comprising a spatially emitting light source or the spatially emitting light source is guided over the projection surface in order to guide the illuminated field of the projected light source over the projection surface.

11. Method according to claim 1 , wherein
a data projector or a laser system with radiation of a wavelength between 180 to 400 nm is used as spatially emitting light source.

12. Method according to claim 1 , wherein single images of the motif illuminated in the illuminated field are generated through a superimposition a) of extracted single images of the motif the motif of the switched-off light points.

13. Rapid prototyping method, said method comprising illuminating a liquid light-curing plastic material using a method according to claim 1 , projecting the illuminated field onto the surface of the plastic material and curing the plastic material by the illumination in the illuminated field.

Assignees

• Heraeus Kulzer Gmbh
• Kulzer & Co Gmbh

Inventors

• Bauer Christian
• Spatz Marco

Classifications

• B29C64/129

  characterised by the energy source therefor, e.g. by global irradiation combined with a mask · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• G03F7/70291

  Addressable masks, e.g. spatial light modulators [SLMs], digital micro-mirror devices [DMDs] or liquid crystal display [LCD] patterning devices · CPC title

• B29C64/135 Primary

  the energy source being concentrated, e.g. scanning lasers or focused light sources · CPC title

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title