Print method using a three dimensional (3D) printer to provide scanning protection for printed 3D objects

Patent metadata

Field	Value
Publication number	US-9914262-B2
Application number	US-201715432013-A
Country	US
Kind code	B2
Filing date	Feb 14, 2017
Priority date	Jul 17, 2014
Publication date	Mar 13, 2018
Grant date	Mar 13, 2018

Abstract

A print method for printing three dimensional (3D) objects that are difficult to copy by use of a 3D scanner and 3D printer. The printer includes a print head with an extrusion nozzle with a heated portion and a print bed with a surface for receiving material extruded from the extrusion nozzle. The printer includes a print material supply spool loaded with an anti-scanning filament. The method includes operating the print head to draw the anti-scanning filament into the heated portion for heating and to extrude the heated filament from the extrusion nozzle to form a 3D object. The printed 3D object includes one or more scan protected exterior surfaces on at least one element of the 3D object. The scan protected exterior surfaces are either light absorbing or reflect light in unconventional directions. The anti-scanning filament is a plastic mixed with an anti-scanning additive such as a retroreflective material.

First claim

We claim:

1. A method for printing a scan-protected 3D object, comprising:
generating or retrieving a digital model of the 3D object;
processing the digital model to define a plurality of print layers; and
operating a 3D printer to extrude a liquid plastic with an anti-scanning additive to form at least outer portions of one or more of the print layers.

2. The method of claim 1 , wherein the anti-scanning additive increases absorption of light by a surface formed with the liquid plastic.

3. The method of claim 1 , wherein the anti-scanning additive modifies reflection of light by a surface formed with the liquid plastic.

4. The method of claim 3 , wherein the anti-scanning additive comprises a plurality of retroreflectors.

5. The method of claim 4 , wherein the anti-scanning additive makes up at least 5 percent of material extruded from the 3D printer to form the outer portions of the one or more of the print layers.

6. The method of claim 1 , further comprising receiving a user input designating a surface of the 3D object for scanning protection and wherein the surface of the 3D object is provide by the one or more print layers formed with the liquid plastic with the anti-scanning additive.

7. The method of claim 1 , wherein the operating of the 3D printer comprises drawing a filament into a heated extrusion nozzle to provide a source of the liquid plastic with the anti-scanning additive.

8. An anti-scanning filament for use as a print supply material for a three dimensional (3D) printer for printing 3D objects, comprising:
a base material; and
an anti-scanning additive mixed with or embedded in the base material.

9. The anti-scanning filament of claim 8 , wherein the base material is a plastic.

10. The anti-scanning filament of claim 9 , wherein the base material comprises at least 75 percent by volume of the anti-scanning filament and wherein the plastic is acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA).

11. The anti-scanning filament of claim 8 , wherein the anti-scanning additive comprises a retroreflective material.

12. The anti-scanning filament of claim 11 , wherein the anti-scanning additive comprises a volume of the anti-scanning filament in the range of 2 to 25 percent.

13. The anti-scanning filament of claim 12 , wherein the volume is in the range of 5 to 10 percent.

14. The anti-scanning filament of claim 8 , wherein the anti-scanning additive comprises a material that absorbs a greater amount of light than the base material.

15. The anti-scanning filament of claim 8 , wherein the anti-scanning additive comprises a material that absorbs a greater amount of light than the base material.

16. An anti-scanning filament for use with a 3D printer for printing 3D objects, comprising:
a base material; and
an anti-scanning additive, mixed into the base material, that comprises a retroreflective material.

17. The anti-scanning filament of claim 16 , wherein the anti-scanning additive comprises a volume of the anti-scanning filament in the range of 2 to 25 percent.

18. The anti-scanning filament of claim 17 , wherein the volume is in the range of 5 to 10 percent.

19. The anti-scanning filament of claim 16 , wherein the base material is a plastic and wherein the base material comprises at least 75 percent by volume of the anti-scanning filament.

20. The anti-scanning filament of claim 19 , wherein the plastic is acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA).

Assignees

• Disney Entpr Inc

Inventors

• Voris Jeffrey
• Crawford David W
• Alted Jorge
• Christen Benjamin Foster

Classifications

• B29K2055/02

  ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers · CPC title

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title

• B29K2995/003

  Reflective · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• D01F1/106

  Radiation shielding agents, e.g. absorbing, reflecting agents · CPC title