Manufacturing method

US9914171B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9914171-B2
Application numberUS-201514873994-A
CountryUS
Kind codeB2
Filing dateOct 2, 2015
Priority dateOct 15, 2014
Publication dateMar 13, 2018
Grant dateMar 13, 2018

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  1. Title

    What the patent document calls the invention.

  2. Abstract

    A short plain-language summary of the technical disclosure.

  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

    Technology tags used to group this patent with similar filings.

  7. Citations and related patents

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Abstract

Official abstract text for this publication.

The present invention provides a method of forming a leading edge for an aerofoil component e.g. an aerofoil blade. The method comprises forming a pre-form having a precursor edge and processing said precursor edge to form the leading edge. The pre-form is formed using metal injection molding. The leading edge may have an elliptical profile.

First claim

Opening claim text (preview).

We claim: 1. A method of forming a leading edge of an aerofoil component, the method comprising: forming a pre-form having a precursor edge; and processing the formed precursor edge of the pre-form to form the leading edge of the aerofoil component, wherein: the pre-form is formed using metal injection molding, and the formed precursor edge is sharper than the formed leading edge of the aerofoil component, which is formed as a result of the processing. 2. A method of forming an aerofoil component having a leading edge, the method comprising forming the leading edge according to the method of claim 1 . 3. The method according to claim 1 , wherein forming the pre-form includes: mixing powdered metal or metal alloy with a binder; shaping the mixture by injection into a die; removing the binder; and consolidating the metal/metal alloy powder using heat. 4. The method according to claim 3 , wherein the binder is a thermoplastic plastic. 5. The method according to claim 3 , further comprising removing the binder using a solvent. 6. The method according to claim 1 , further comprising processing the precursor edge to form the leading edge having an elliptical profile. 7. The method according to claim 1 , wherein the step of processing the precursor edge includes mechanical vibratory processing. 8. The method according to claim 1 , wherein the aerofoil component is a blade for a fan, a compressor, or a turbine. 9. A method of manufacturing a fan, a compressor, or a turbine, the method comprising forming a leading edge of a blade of an aerofoil using the method of claim 1 .

Assignees

Inventors

Classifications

  • not by heating only · CPC title

  • related to the leading edge of a rotor blade · CPC title

  • Processes characterised by the sequence of their steps · CPC title

  • Blades · CPC title

  • turbine or like blades from one piece · CPC title

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Frequently asked questions

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What does patent US9914171B2 cover?
The present invention provides a method of forming a leading edge for an aerofoil component e.g. an aerofoil blade. The method comprises forming a pre-form having a precursor edge and processing said precursor edge to form the leading edge. The pre-form is formed using metal injection molding. The leading edge may have an elliptical profile.
Who is the assignee on this patent?
Rolls Royce Plc, Rolls Royce Deutschland Ltd & Co Kg
What technology area does this patent fall under?
Primary CPC classification B22F5/04. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Mar 13 2018 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).