Wire-wound stator having phases with difference in temperature-responsive electrical resistance

Patent metadata

Field	Value
Publication number	US-9912214-B2
Application number	US-201615006168-A
Country	US
Kind code	B2
Filing date	Jan 26, 2016
Priority date	Jan 26, 2016
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A machine includes a rotor and a stator that is situated adjacent the rotor. The stator includes a plurality of wire-wound phases. The phases include at least first and second wire-wound phases that differ in temperature-responsive electrical resistance. A controller is in electrical communication with the stator. The controller is configured to identify an over-temperature condition of the stator based upon the differing temperature-responsive electrical resistance and modify the operation of the stator in response to the over-temperature condition.

First claim

What is claimed is:

1. A machine comprising:
a rotor;
a stator situated adjacent the rotor, the stator including a plurality of wire-wound phases, the plurality of wire-wound phases including at least first and second wire-wound phases that differ in temperature-responsive electrical resistance; and
a controller in electrical communication with the plurality of wire-wound phases, the controller configured to:
identify an over-temperature condition of the stator based upon the differing temperature-responsive electrical resistance of the first and second wire-wound phases, and
modify operation of the stator in response to the over-temperature condition.

2. The machine as recited in claim 1 , wherein the first wire-wound phase includes a conductive wire formed of a first material and the second wire-wound phase includes a conductive wire formed of a second material that differs in composition from the first material.

3. The machine as recited in claim 2 , wherein the first material and the second material are independently selected from the group consisting of allotropes of carbon, silver, copper, gold, aluminum, calcium, tungsten, zinc, nickel, lithium, iron, platinum, tin, and combinations thereof.

4. The machine as recited in claim 2 , wherein the first material includes copper and the second material excludes copper and includes at least one of allotropes of carbon, silver, gold, or aluminum.

5. The machine as recited in claim 2 , wherein the second wire-wound phase includes one or more wire bundles, and each of the one or more wire bundles includes the conductive wire formed of the second material.

6. The machine as recited in claim 2 , wherein the second wire-wound phase includes a plurality of wire bundles, and one of the wire bundles includes the conductive wire formed of the second material and another of the wire bundles includes a conductive wire formed of a third material that differs in composition from the second material.

7. The machine as recited in claim 2 , wherein the second wire-wound phase includes a plurality of wire bundles, and one of the wire bundles includes the conductive wire formed of the second material and another of the wire bundles includes a conductive wire formed of a third material having the same composition as the first material.

8. The machine as recited in claim 1 , wherein the controller is configured to identify the over-temperature condition based upon a difference in an electrical parameter between the first and second wire-wound phases that changes according to the temperature-responsive electrical resistance of the first and second wire-wound phases.

9. The machine as recited in claim 1 , wherein the controller is configured to send an electrical test signal to the first and second wire-wound phases, the first and second wire-wound phases generating a response to the electrical test signal in the form of an electrical parameter that changes according to the temperature-responsive electrical resistance, and the controller is configured to identify the over-temperature condition based upon a difference in the electrical parameter between the first and second wire-wound phases.

10. The machine as recited in claim 1 , wherein the controller is configured to modify operation of the stator in response to the over-temperature condition by reducing current to the stator.

11. The machine as recited in claim 1 , wherein each of the plurality of wire-wound phases includes a plurality of wire bundles connected in parallel.

12. A method comprising:
in a machine that has a rotor and a stator situated adjacent the rotor, wherein the stator includes a plurality of wire-wound phases with at least first and second wire-wound phases that differ in temperature-responsive electrical resistance,
identifying an over-temperature condition of the stator based upon the differing temperature-responsive electrical resistance of the first and second wire-wound phases; and
modifying operation of the stator in response to the over-temperature condition.

13. The method as recited in claim 12 , wherein the identifying of the over-temperature condition is based upon a difference in an electrical parameter between the first and second wire-wound phases that changes according to the temperature-responsive electrical resistance.

14. The method as recited in claim 12 , wherein the modifying of the operation of the stator includes reducing current to the stator.

Assignees

• Hamilton Sundstrand Corp

Inventors

• Coldwate Joseph Kenneth
• Koenig Andreas C

Classifications

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02P29/0055

  Electricity · mapped topic

• H02K11/25 Primary

  Devices for sensing temperature, or actuated thereby · CPC title

• H02P29/60

  Controlling or determining the temperature of the motor or of the drive (H02P29/02 takes precedence) · CPC title

• H02P29/64

  Controlling or determining the temperature of the winding · CPC title