Terminated electric wire and method for manufacturing terminated electric wire

Patent metadata

Field	Value
Publication number	US-9912096-B2
Application number	US-201414903440-A
Country	US
Kind code	B2
Filing date	Jul 8, 2014
Priority date	Jul 10, 2013
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A terminated electric wire includes an electric wire that includes a core wire including a metal having an ionization tendency larger than that of copper and being exposed from an end portion of the electric wire, and a terminal that includes copper or a copper alloy and is connected to the exposed core wire. A surface treating layer includes a surface treating agent that is in liquid form or in paste form and whose molecular structure contains an affinity group having an affinity for the terminal and a hydrophobic group having hydrophobicity, and is formed on a surface of the terminal. As a result, the electrolytic corrosion resistance of the terminated electric wire is improved.

First claim

The invention claimed is:

1. A terminated electric wire comprising:
an electric wire that includes a core wire including a metal having an ionization tendency larger than that of copper and being exposed at an end portion of the electric wire; and
a terminal that includes copper or a copper alloy and is connected to the core wire exposed from the end portion of the electric wire,
wherein a surface treating layer is formed on a surface of the entire terminal and is not formed on a surface of the core wire, the surface treating layer including a surface treating agent that is in liquid form or in paste form and whose molecular structure contains an affinity group having an affinity for the terminal and a hydrophobic group having hydrophobicity, and
wherein following the surface treating layer being formed, the core wire remains exposed.

2. The terminated electric wire according to claim 1 ,
wherein the core wire includes aluminum or an aluminum alloy.

3. The terminated electric wire according to claim 1 ,
wherein the affinity group is a nitrogen-containing heterocyclic group.

4. The terminated electric wire according to claim 1 ,
wherein the affinity group is a chelating group derived from one or more chelating ligands selected from polyphosphate, aminocarboxylic acid, 1,3-diketone, acetoacetic acid (ester), hydroxycarboxylic acid, polyamine, amino alcohol, aromatic heterocyclic bases, phenols, oximes, Schiff base, tetrapyrroles, sulfur compounds, synthetic macrocyclic compounds, phosphonic acid, and hydroxyethylidene phosphonic acid.

5. The terminated electric wire according to claim 1 ,
wherein the surface treating agent includes a compound represented by General Formula (1):

where X represents a hydrophobic group, and Y represents a hydrogen atom or a lower alkyl group.

6. The terminated electric wire according to claim 5 ,
wherein the hydrophobic group represented by the X is represented by General Formula (2):

where R 1 and R 2 independently represent an alkyl group, a vinyl group, an allyl group or an aryl group that has 1 to 15 carbon atoms.

7. The terminated electric wire according to claim 6 ,
wherein the R 1 and the R 2 are independently a linear alkyl group, a branched alkyl group, or a cycloalkyl group that has 5 to 11 carbon atoms.

8. The terminated electric wire according to claim 5 ,
wherein the Y is a hydrogen atom or a methyl group.

9. The terminated electric wire according to claim 1 ,
wherein the terminal includes a connection portion that is electrically connected to a partner terminal by being pressed against the partner terminal or by the partner terminal being pressed against the connection portion.

Assignees

• Autonetworks Technologies Ltd
• Sumitomo Wiring Systems
• Sumitomo Electric Industries
• Univ Kyushu

Inventors

• Nomura Hideki
• Hirai Hiroki
• Ono Junichi
• Ootsuka Takuji
• Hosokawa Takehiro
• Hase Tatsuya
• Goto Kazuhiro
• Nakashima Kazuo
• Mizoguchi Makoto

Classifications

• H01R4/62

  Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors (H01R4/68 takes precedence) · CPC title

• H01B1/023

  Alloys based on aluminium · CPC title

• H01R13/03 Primary

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01R4/185

  combined with a U-shaped insulation-receiving portion · CPC title

• H01R43/048

  Crimping apparatus or processes (H01R43/042 takes precedence) · CPC title