Electric wire connection structure

Patent metadata

Field	Value
Publication number	US-9912082-B2
Application number	US-201615161985-A
Country	US
Kind code	B2
Filing date	May 23, 2016
Priority date	Dec 25, 2013
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A electric wire connection structure includes a flat cable including a plurality of linear conductors and an insulator covering the linear conductors; a plurality of busbars for electrically connecting electrode terminals provided on two or more of battery cells stretched in a given direction among the plurality of battery cells stacked in the direction and included in a battery module, the electrode terminals being lined up in the direction; and connecting members provided for each combination of the linear conductors and the busbars to include a connecting member main body and a pressure welding blade portion connected to the connecting member main body, a pressure welding groove being formed on the pressure welding blade portion.

First claim

What is claimed is:

1. An electric wire connection structure comprising:
a flat cable including a plurality of linear conductors and an insulator covering the linear conductors separated from each other and disposed on the same plane;
a plurality of busbars for electrically connecting electrode terminals provided on at least two or more battery cells stacked in a given direction from among a plurality of battery cells stacked in the given direction and included in a battery module, the electrode terminals being lined up in the given direction; and
a connecting member provided for each combination of the linear conductors and the busbars, the connecting member including a connecting member main body and a pressure welding blade portion connected to the connecting member main body, a pressure welding groove being formed in the pressure welding blade portion,
wherein the insulator includes a connecting portion configured to accommodate each of the linear conductors therein to insulate the linear conductors from each other, and
the connecting member allows an inner edge of the pressure welding groove to contact an associated one of the linear conductors exposed from the connecting portion of the insulator in accordance with press-fitting into the pressure welding groove without letting the connecting member main body come into contact with the connecting portion, and allows the connecting member main body to be electrically connected to the busbar; and
wherein the busbars and the connecting member are formed by punching a metallic plate, and
the connecting member main body of the connecting member is bent up and down such that a direction in which the pressure welding blade portion is press-fitted onto the linear conductors is perpendicular to the busbars having a flat-plate shape and the connecting member main body is spaced from the connection portion.

2. The electric wire connection structure according to claim 1 , wherein
the connecting member electrically connects a portion of the connecting member main body to the busbars by welding the portion to the busbars.

3. The electric wire connection structure according to claim 1 , wherein
the connecting member is provided to extend from the busbars.

4. The electric wire connection structure according to claim 1 , wherein
the plurality of linear conductors are spaced apart from the plurality of busbars in a direction perpendicular to the given direction in which the plurality of battery cells are stacked.

5. The electric wire connection structure according to claim 1 , wherein
the plurality of busbars are disposed on the same plane as the plurality of linear conductors.

6. The electric wire connection structure according to claim 1 , wherein
the plurality of linear conductors are attached to the plurality of busbars by the insulator.

7. The electric wire connection structure according to claim 1 , wherein
the plurality of busbars are held by the insulator.

Assignees

• Yazaki Corp

Inventors

• Ichikawa Yoshiaki
• Mukasa Hirotaka
• Koike Hirokuni

Classifications

• H01M50/516

  by welding, soldering or brazing · CPC title

• H01M50/522

  Inorganic material · CPC title

• H01M50/507

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/503 Primary

  characterised by the shape of the interconnectors · CPC title

• H01R4/242 Primary

  the contact members being plates having a single slot · CPC title