Metal oxide vertical graphene hybrid supercapacitors

Patent metadata

Field	Value
Publication number	US-9911544-B1
Application number	US-201414301285-A
Country	US
Kind code	B1
Filing date	Jun 10, 2014
Priority date	Jun 10, 2014
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A metal oxide vertical graphene hybrid supercapacitor is provided. The supercapacitor includes a pair of collectors facing each other, and vertical graphene electrode material grown directly on each of the pair of collectors without catalyst or binders. A separator may separate the vertical graphene electrode materials.

First claim

The invention claimed is:

1. A method for producing a hybrid supercapacitor, comprising:
orienting a first collector and a second collector so that the first collector and the second collector are spaced apart from and face each other;
growing a porous first vertical graphene electrode structure on a first collector and a porous second vertical graphene electrode structure on a second collector, such that at least one pore in each of the first and second vertical graphene electrode structures is filled with a metal oxide to provide a redox capacitance, wherein the growing of the porous first vertical graphene electrode structure and of the porous second vertical graphene electrical structure comprises growing the porous first vertical graphene electrode structure and the porous second vertical graphene electrode structure by plasma enhanced chemical vapor deposition (PECVD) to create the hybrid supercapacitor with no catalyst for growth, no binder to mix the first and second vertical graphene electrode structures and the metal oxide, or both; and
separating, the first vertical graphene structure and the second vertical graphene structure from each other, using a separator,
wherein the first vertical graphene structure is a carbon nanowall and second vertical graphene structure is a carbon nanowall.

2. The method of claim 1 , wherein said growing of the said first vertical graphene electrode structure and said second vertical grapheme electrode structure comprises:
using at least one hydrocarbon source for said growth.

3. The method of claim 1 , further comprising:
packaging said first collector, said second collector, said first vertical graphene electrode structure, said second vertical graphene electrode structure and said separator into an assembly to form the hybrid supercapacitor.

4. The method of claim 1 , further comprising choosing said metal oxide to be an oxide comprising at least one of Ru, W, V, Sn, Ni, Cu, Ti, Mn, Mg, Cr, Al and Zn.

5. An apparatus comprising:
a first collector and a second collector, configured to face each other and separated by a selected non-zero distance;
a porous first vertical graphene electrode structure directly grown on the first collector by plasma enhanced chemical vapor deposition (PECVD), and a porous second vertical graphene electrode structure directly grown on the second collector by the PECVD, to form a hybrid supercapacitor with no catalyst for growth, no binder to mix the first and second vertical graphene electrode structures and metal oxide, or both, wherein
at least one pore in each of the first vertical graphene electrode structure and the second vertical graphene electrode structure is filled with the metal oxide, to provide a redox capacitance;

a separator configured to separate the first vertical graphene electrode material and the second vertical graphene electrode material; and
a packaging assembly configured to enclose the first collector, the second collector, the first vertical graphene electrode structure, the second vertical graphene electrode structure, and the separator to form the hybrid supercapacitor,
wherein the first vertical graphene structure is a carbon nanowall and second vertical graphene structure is a carbon nanowall.

6. An apparatus comprising
at least first and second collectors, spaced apart and oriented to face each other;
first and second porous vertical graphene electrode structures grown on the first and second collectors, respectively, wherein
the first and second porous vertical graphene electrode structures are grown by plasma enhanced chemical vapor disposition (PECVD) to form a hybrid supercapacitor with no catalyst for growth, no binder to mix the first and second vertical graphene electrode structures and metal oxide, or both, and
at least one pore in each of the first and second vertical electrode structures is filled with a metal oxide, to provide a redox-type capacitance; and

a separator configured to separate the first and second vertical graphene electrode structures on the first collector and on the second collector from each other,
wherein the first vertical graphene structure is a carbon nanowall and the second vertical graphene structure is a carbon nanowall.

7. The apparatus of claim 6 , wherein said vertical graphene electrode structures are grown using a plasma source.

8. The apparatus of claim 6 , wherein said vertical graphene electrode structures are grown using at least one hydrocarbon source.

9. The apparatus of claim 6 , further comprising:
a packaging assembly configured to enclose said first and second collectors, said first and second vertical graphene electrode structures and said separator to form the hybrid supercapacitor.

10. The apparatus of claim 6 , wherein said metal oxide is an oxide comprising at least one of Ru, W, V, Sn, Ni, Cu, Ti, Mn, Mg, Cr, Al and Zn.

11. The apparatus of claim 6 , wherein said at least one pore in each of said first and second porous vertical graphene electrode structures has a pore diameter in a range of 2-50 nm.

Assignees

• The Us Administrator Of The National Aeronautics & Space Administration Nasa
• Nasa

Inventors

• Meyyappan Meyya

Classifications

• H01G11/86 Primary

  specially adapted for electrodes (carbonisation or activation of carbon for the manufacture of electrodes H01G11/34) · CPC title

• Y02E60/13

  Energy storage using capacitors · CPC title

• H01G11/70

  characterised by their structure · CPC title

• H01G11/46

  Metal oxides · CPC title

• H01G11/02

  using combined reduction-oxidation reactions, e.g. redox arrangement or solion · CPC title