Blower fan

Patent metadata

Field	Value
Publication number	US-9909591-B2
Application number	US-201414208999-A
Country	US
Kind code	B2
Filing date	Mar 13, 2014
Priority date	Jul 18, 2013
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A stationary portion of a blower fan according to a preferred embodiment of the present invention includes a stator and a stator holding portion to which the stator is fixed. A rotating portion of the blower fan includes an annular rotor hub portion arranged around a central axis; a rotor magnet arranged along a circumferential surface of the rotor hub portion, and arranged radially inside a stator; and an impeller including a plurality of blades arranged along a circumferential direction of the rotor hub portion. An upper end of the stator is arranged at a level lower than that of an upper end of the rotor magnet. The impeller is arranged axially above the rotor magnet and is arranged to extend radially outward. The blades are arranged axially above the stator.

First claim

What is claimed is:

1. A blower fan comprising:
a stationary portion;
a bearing mechanism; and
a rotating portion arranged to rotate about a central axis extending in a vertical direction, and supported through the bearing mechanism to be rotatable with respect to the stationary portion; and
a housing arranged to accommodate the stationary portion, the bearing mechanism, and the rotating portion, wherein
the stationary portion includes:
a stator; and
a stator holding portion to which the stator is fixed;

the rotating portion includes:
an annular rotor hub portion arranged around the central axis;
a rotor magnet arranged along a circumferential surface of the rotor hub portion, and arranged radially inside the stator; and
an impeller including a plurality of blades arranged along a circumferential direction of the rotor hub portion, each of said plurality of blades having a base portion attached to the rotor hub portion and a circumferential edge portion, each of said plurality of blades extending in a radial direction from the base portion to the circumferential edge portion beyond the stator such that the circumferential edge portion is projected downward at a portion radially outside the stator; and

an upper end of the stator is arranged at a level lower than that of an upper end of the rotor magnet, the base portion of the impeller is arranged axially above the rotor magnet and is arranged to extend radially outward, and the blades are arranged axially above the stator such that the upper end of the stator is directly exposed to an air inlet through the blades,
the housing includes:
a lower plate arranged to cover a lower side of the impeller; and
a side wall portion arranged to cover a lateral side of the impeller; and
an upper plate having the air inlet, the upper plate arranged to cover an upper side of the circumferential edge portion of the impeller, wherein the base portion is exposed though the air inlet;

the upper plate, the side wall portion, and the lower plate are arranged to together define an air channel portion radially outside the circumferential edge portion of the impeller;
the upper plate, the side wall portion, and the lower plate are arranged to together define an air outlet provided radially outside the circumferential edge portion of the impeller, such that air is inhaled from the air inlet, flows in the radial direction inside the housing, and exhausted from the air outlet in the radial direction,
an axial distance between an upper end edge of the air inlet and an upper end of each blade is arranged to be longer than an axial distance between a lower end of each blade and the stator,
wherein the stator includes:
an annular core back;
a plurality of teeth arranged to extend radially inward from the core back; and
coils wound on the teeth; and

wherein an inner circumferential surface of the core back is arranged radially outward of all of the rotor hub portion and a base portion of each blade.

2. The blower fan according to claim 1 , wherein
the rotor hub portion and the impeller are defined by separate members;
the rotor hub portion includes:
an outer circumferential surface arranged to hold the rotor magnet; and
a raised portion arranged to project radially outward from the outer circumferential surface, and including a lower surface arranged to be in contact with the rotor magnet; and

a lower end of each blade is arranged at a level lower than that of an upper surface of the raised portion.

3. The blower fan according to claim 1 , wherein
the stator holding portion includes a projecting portion arranged to project axially upward radially outside the stator; and
the stator is held by an inner surface of the projecting portion, and the projecting portion is arranged at a level lower than that of an uppermost end of the stator.

4. The blower fan according to claim 1 , wherein
at least a portion of the stator is arranged radially outward of all of the rotor hub portion and a base portion of each blade;
an axial gap between the stator and axially lower edges of the blades is, at a same radial position as that of the axial gap, joined to a space axially above axially upper edges of the blades through spaces defined circumferentially between the blades; and
the axially lower edges of the blades are opposed to upper surfaces of an entire circumferential region of the coils with only the axial gap and without any other object intervening therebetween.

5. The blower fan according to claim 1 , wherein a radially outer edge of each coil is arranged radially outward of all of the rotor hub portion and the base portion of each blade.

6. The blower fan according to claim 1 , wherein
a radially outer edge of each blade is arranged radially outward of the stator;
the stationary portion includes an outside gap arranged radially outside the stator to surround the stator.

7. The blower fan according to claim 1 , wherein the stator includes a molding resin arranged between adjacent ones of the coils.

8. The blower fan according to claim 2 , wherein
an outer end of the raised portion is arranged radially inward of an outer circumferential surface of the rotor magnet; and
the impeller is located radially outside the raised portion and axially above the rotor magnet.

9. The blower fan according to claim 6 , wherein a lower end of each blade is arranged at a level lower than that of the upper end of the stator.

10. The blower fan according to claim 9 , wherein the upper end of the stator is opposed to each blade, wherein a lower end of each blade is provided on the circumferential edge portion and is arranged at a level lower than that of the upper end of the stator.

Assignees

• Nidec Corp

Inventors

• Tamaoka Takehito
• Hirano Hiroaki

Classifications

• F04D29/063

  specially adapted for elastic fluid pumps · CPC title

• F04D25/08 Primary

  the working fluid being air, e.g. for ventilation · CPC title

• F04D19/002 Primary

  Axial flow fans · CPC title

• F04D29/057

  hydrostatic; hydrodynamic · CPC title

• F04D25/0613 Primary

  the electric motor being of the inside-out type, i.e. the rotor is arranged radially outside a central stator · CPC title