Fire-break caulking and filling device

Patent metadata

Field	Value
Publication number	US-9908965-B2
Application number	US-93468309-A
Country	US
Kind code	B2
Filing date	Mar 27, 2009
Priority date	Mar 28, 2008
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

The invention relates to a caulking or filling device having fire-break properties and made of an elastic material comprising polyurethane foam. The foam is obtained by reacting at least one polyol having a molecular weight of 4000 to 7000 g/mol and an OH index of 20 to 40 (mg KOH/g), and an isocyanate in the form of a prepolymer or quasi-prepolymer comprising between 5 and 25% of free NCO functions.
The elastic material comprises at least 50 wt % of flame-retarding agents. The invention also relates to the use of the device for making seals or fillings having fire-stopping characteristics.

First claim

The invention claimed is:

1. Caulking or filling device with fire-break properties comprising an elastic material comprising polyurethane foam, characterized in that said polyurethane foam is obtained by reacting:
at least one polyol with a molecular mass of 4000 to 7000 g/mol and an OH index of 20 to 40 mg KOH/g in a mixture of 0.3 to 1.5 weight % of water as an expansion agent, 0.1 to 2 weight % of a catalytic system of the amine type, and at least one cell stabilization agent, wherein a total amount of cell stabilization agent compared to the weight of said elastic material is in a range of 0.3 to 0.5 weight %,
and an isocyanate in the form of a prepolymer or a quasi-prepolymer comprising 5 to 25% free NCO functions based on the weight of said isocyanate,
and, in that, said elastic material comprises at least 50 weight % of fire retardant agents.

2. Device according to claim 1 , wherein said at least one polyol is combined with at least one material selected from the group consisting of a polyol with a molecular mass of 2000 to 5000 g/mol and an OH index of 20 to 50, a polyol with an OH index of approximately 28.5, and an organic oil.

3. Caulking or filling device with fire-break properties comprising an elastic material comprising polyurethane foam, characterized in that said polyurethane foam is obtained by reacting:
at least one polyol with a molecular mass of 4000 to 7000 g/mol and an OH index of 20 to 40 mg KOH/g in a mixture of 0.3 to 1.5 weight % of water as an expansion agent, 0.1 to 2 weight % of a catalytic system of the amine type, and at least one cell stabilization agent, wherein a total amount of cell stabilization agent compared to the weight of said elastic material is in a range of 0.3 to 0.5 weight %,
and an isocyanate in the form of a prepolymer or a quasi-prepolymer comprising 5 to 25% free NCO functions based on the weight of said isocyanate,

and, in that, said elastic material comprises at least 50 weight % of fire retardant agents comprising a solid carbonization agent of the type selected from the group consisting of graphite, a reactive carbonization agent, and a mineral vitrification agent.

4. Device according to claim 3 , wherein said solid carbonization agent comprises at least two agents with different granulometric grades.

5. Device according to claim 3 , wherein said solid carbonization agent comprises at least a graphite having a 150 to 300 μm grade.

6. Device according to claim 1 , wherein the at least one polyol is mixed with 0.6 to 0.9 weight % of water as an expansion agent.

7. Device according to claim 2 , wherein said organic oil is incorporated at 5 to 40 weight % compared to the total weight of the at least one polyol.

8. Device according to claim 1 , wherein at least one of the following additives is added as a stabilizer of a graphite crust: 2 to 5 weight % of fibrous material with a grade of 75 to 250 μm, and at most 2 weight % of TiO 2 .

9. Device according to claim 1 , wherein said isocyanate has 5 to 15% free NCO functions based on the weight of said isocyanate.

10. A long rod with an even section for the purpose of introducing it in an opening, as a caulking and/or expansion seal, the long rod being made of the caulking or filling device according to claim 1 .

11. A method for providing an elastic filling having fire-break properties between slabs or shells, comprising:
providing adjacent slabs and/or shells having a gap therebetween; and then
inserting the caulking or filling device according to claim 1 into the gap between adjacent slabs and/or shells.

12. Device according to claim 3 , wherein said at least one polyol is combined with at least one material selected from the group consisting of a polyol with a molecular mass of 2000 to 5000 g/mol and an OH index of 20 to 50, a polyol with an OH index of approximately 28.5, and an organic oil.

13. Device according to claim 12 , wherein said organic oil is incorporated at 5 to 40 weight % compared to the total weight of the polyol.

14. Device according to claim 3 , wherein said at least one polyol is mixed with 0.6 to 0.9 weight % of water as an expansion agent.

15. Device according to claim 3 , wherein at least one of the following additives is added as a stabilizer of a graphite crust: 2 to 5 weight % of fibrous material with a grade of 75 to 250 μm, and at most 2 weight % of TiO 2 .

16. Device according to claim 3 , wherein said isocyanate has 5 to 15% free NCO functions based on the weight of said isocyanate.

17. A long rod with an even section for the purpose of introducing it in an opening, as a caulking and/or expansion seal, the long rod being made of the caulking or filling device according to claim 3 .

18. A method for providing an elastic filling and with fire-break properties between slabs or shells, comprising:
providing adjacent slabs and/or shells having a gap therebetween; and then
inserting the caulking or filling device according to claim 3 into the gap between adjacent slabs and/or shells.

19. The method according to claim 18 , wherein the gap between adjacent slabs and/or shells is smaller than a width of the caulking or filling device.

20. The method according to claim 11 , wherein the gap between adjacent slabs and/or shells is smaller than a width of the caulking or filling device.

Assignees

• Sauttreau Jean
• Bergogne Laurent
• Ifp Energies Now
• Compart Sas

Inventors

• Sauttreau Jean
• Bergogne Laurent

Classifications

• C08G18/14

  Manufacture of cellular products · CPC title

• C08K5/523

  with hydroxyaryl compounds · CPC title

• C08G2190/00

  Compositions for sealing or packing joints · CPC title

• C08K3/38

  Boron-containing compounds · CPC title

• C09K21/12

  containing phosphorus · CPC title