Heat-resistant member and method for producing the same

Patent metadata

Field	Value
Publication number	US-9908815-B2
Application number	US-201514873348-A
Country	US
Kind code	B2
Filing date	Oct 2, 2015
Priority date	Oct 3, 2014
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A heat-resistant member includes a member that is a target to be protected and a protective layer arranged on the whole or part of a surface of the member. The protective layer includes an oxide ceramic containing an Fe 3 O 4 phase in which a solute component capable of forming a spinel-type oxide with Fe is solid-dissolved.

First claim

What is claimed is:

1. A heat-resistant member, comprising:
a member; and
a protective layer arranged on the whole or part of a surface of the member, the protective layer including an oxide ceramic containing an Fe 3 O 4 phase in which a solute component capable of forming a spinel-type oxide with Fe is solid-dissolved.

2. The heat-resistant member according to claim 1 , wherein the oxide ceramic is composed of an Fe oxide in which one or more of Mn, Co, Ni, Cu, and Zn each serving as the solute component are solid-dissolved.

3. The heat-resistant member according to claim 1 , wherein the solute component is solid-dissolved in the oxide ceramic in an amount of 0.5% by mass or more and 30% by mass or less.

4. The heat-resistant member according to claim 1 , wherein Ni serving as the solute component is solid-dissolved in the oxide ceramic, and a peak shift of the (751) plane of Fe 3 O 4 is 0.02° or more, the peak shift being measured by X-ray diffraction with CuKα, radiation.

5. The heat-resistant member according to claim 1 , wherein the oxide ceramic further contains an Fe 2 O 3 phase, Ni serving as the solute component is solid-dissolved in the oxide ceramic, and a peak shift of the (410) plane of Fe 2 O 3 is 0.02° or more, the peak shift being measured by X-ray diffraction with CuKα radiation.

6. The heat-resistant member according to claim 1 , wherein the protective layer includes a surface layer composed of an Fe 2 O 3 phase and an inner portion composed of the Fe 3 O 4 phase.

7. The heat-resistant member according to claim 6 , wherein in the protective layer, the surface layer has a thickness of 15 μm or less.

8. The heat-resistant member according to claim 1 , wherein the protective layer has an electrical conductivity of 1×10 −1 (S/cm) or more.

9. A method for producing a heat-resistant member, comprising a protective layer formation step of disposing a material on the whole or part of a surface of a member, the material containing an Fe metal powder and a solute component powder that contains a solute component capable of forming a spinel-type oxide with Fe, and performing firing in a temperature range lower than the melting point of an Fe oxide to form a protective layer composed of an oxide ceramic.

10. The method for producing a heat-resistant member according to claim 9 , wherein in the protective layer formation step, the protective layer is formed by firing the member on which the material has been disposed in air or by subjecting the member on which the material has been disposed to heat treatment in a non-oxidizing atmosphere and then performing firing in air.

11. The heat-resistant member according to claim 1 , wherein the oxide ceramic is composed of an Fe oxide in which one or more of Mn, Co, Ni, Cu, and Zn each serving as the solute component are solid-dissolved, and the solute component is solid-dissolved in the oxide ceramic in an amount of 0.5% by mass or more and 30% by mass or less.

12. The heat-resistant member according to claim 1 , wherein the oxide ceramic is composed of an Fe oxide in which one or more of Mn, Co, Ni, Cu, and Zn each serving as the solute component are solid-dissolved, and the solute component is solid-dissolved in the oxide ceramic in an amount of 0.5% by mass or more and 30% by mass or less, and
the protective layer includes a surface layer composed of an Fe 2 O 3 phase and an inner portion composed of the Fe 3 O 4 phase.

Assignees

• Ngk Insulators Ltd

Inventors

• Izumi Yunie
• Kobayashi Yoshimasa

Classifications

• C04B41/009

  characterised by the material treated · CPC title

• C04B35/565

  based on silicon carbide · CPC title

• C04B35/573

  obtained by reaction sintering {or recrystallisation} · CPC title

• C23C24/085

  Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides · CPC title

• C04B35/00

  Shaped ceramic products characterised by their composition {(porous ceramic products C04B38/00; ceramic articles characterised by particular shape, see the relevant classes, e.g. linings for casting ladles, tundishes, cups or the like B22D41/02; ceramic substrates for microelectronic semi-conductors H10W70/692)}; Ceramics compositions ({shaping of ceramics B28B;} containing free metal bonded to carbides, diamond, oxides, borides, nitrides, silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides or sulfides other than as macroscopic reinforcing agents C22C); Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products {(infiltration of sintered ceramic preforms with molten metal C04B41/51; chemical preparation of powders of inorganic compounds C01)} · CPC title