Continuous casting device for slab comprising titanium or titanium alloy

Patent metadata

Field	Value
Publication number	US-9908174-B2
Application number	US-201715718005-A
Country	US
Kind code	B2
Filing date	Sep 28, 2017
Priority date	Apr 15, 2014
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

In the present invention the torch movement period is 20-40 seconds, with the torch movement period being the time required to move plasma torches (which heat the surface of molten metal in the casting mold) one time. The average heat input amount at multiple sites, which are obtained by dividing the initial solidification portion (which is where the molten metal makes contact with the casting mold and first solidifies) into multiple sites in the circumferential direction of the casting mold, is 1.0-2.0 MW/m 2 . The molten metal advection time, which is the time required for electromagnetically stirred molten metal to travel the length of the torch heating region of the surface of the molten metal in the lengthwise direction of the casting mold, is 3.5 seconds or less.

First claim

The invention claimed is:

1. A method for continuously casting a slab made of titanium or a titanium alloy with a continuous casting device, the continuous casting device comprising:
a plasma torch for heating a melt surface of a molten metal in a bottomless mold while moving over the melt surface of the molten metal in a predetermined moving pattern, the plasma torch being disposed above the bottomless mold;
an electromagnetic stirring device for stirring at least the melt surface of the molten metal by electromagnetic stirring, the electromagnetic stirring device being disposed on a side of the bottomless mold; and
a controller, wherein the controller controls the plasma torch and the electromagnetic stirring device;
the method comprising:
injecting molten metal prepared by melting titanium or a titanium alloy into the bottomless mold having a rectangular cross section;
withdrawing the molten metal downward while being solidified; and
controlling the plasma torch and the electromagnetic stirring device in accordance with:
a torch moving cycle T of 20 sec or more and 40 sec or less, the torch moving cycle T being a time required for the plasma torch to complete a single round of movement in the predetermined moving pattern and calculated by T=4W/(A·Vt), where 2W represents a length of a long side of the slab in a horizontal cross section, A represents the number of the plasma torch, and Vt represents an average moving speed of the plasma torch while moving in the predetermined moving pattern;
an average heat input quantity of 1.0 MW/m 2 or more and 2.0 MW/m 2 or less, the average heat input quantity being obtained by dividing an initial solidification portion, where the molten metal is initially solidified upon contacting with the bottomless mold, into a plurality of portions in a peripheral direction of the bottomless mold, and calculating an average of heat input quantities to each of the portions in a length direction of the corresponding portion along the bottomless mold; and
a molten metal advection time Tm of 3.5 sec or less, the molten metal advection time being calculated by Tm=L/Vm, where L represents a length of a torch heating region along a long side direction of the bottomless mold, the torch heating region being a region of the melt surface of the molten metal, which is heated by the individual plasma torch, and Vm represents an average flow rate of the molten metal while traveling the length L by electromagnetic stirring, and representing a time required for the molten metal to travel the length L of the torch heating region along the long side direction of the bottomless mold.

Assignees

• Kobe Steel Ltd

Inventors

• KUROSAWA Eisuke
• Nakaoka Takehiro
• Oyama Hideto
• Kanahashi Hidetaka

Classifications

• B22D11/115 Primary

  by using magnetic fields · CPC title

• F27D27/00

  Stirring devices for molten material (charging or discharging liquid or molten material F27D3/14) · CPC title

• B22D21/005

  with high melting point, e.g. Be 1280 degrees C, Ti 1725 degrees C · CPC title

• B22D11/041

  for vertical casting (B22D11/043, B22D11/049 - B22D11/059 take precedence) · CPC title

• B22D11/00

  Continuous casting of metals, i.e. casting in indefinite lengths (metal drawing, metal extruding B21C) · CPC title