Intraocular lens and cartridge packaging with lens-loading function

Patent metadata

Field	Value
Publication number	US-9907648-B2
Application number	US-56362106-A
Country	US
Kind code	B2
Filing date	Nov 27, 2006
Priority date	Jun 2, 2003
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A lens and cartridge packaging system and method of use which simplify the removal and transfer of an IOL to an IOL insertion device is disclosed. The packaging system enables a user to easily load an IOL into a cartridge without the use of forceps. In addition, the packaging system also allows a user to fold and insert the IOL into a cartridge without damaging the IOL and/or compromising IOL sterility. In addition, the related methods of use minimize and/or eliminate damage to the IOL during unpackaging, folding, transfer and loading procedures.

First claim

What is claimed is:

1. A method of storing an intraocular lens and transferring said intraocular lens to a removable lens cartridge, having a pair of wings on either side of a loading zone, for use in a delivery device separate from the lens cartridge, the method comprising:
providing a packaging device housing said intraocular lens and said lens cartridge within a tray of said packaging device; wherein said packaging device further comprises: a push-rod comprised of a handle in communication with a push-rod slide; wherein the handle includes a top surface and a sidewall that extends around the perimeter of the top surface and wherein the push-rod slide includes a generally planar body, wherein the push rod is in communication with said tray; and a lock in communication with said tray and said push-rod, wherein said tray comprises a proximal end, a distal end, and an aperture, wherein said intraocular lens is housed within a first portion of said aperture and wherein a second portion of said aperture is configured to accommodate said lens cartridge in an unfolded position, the packaging device further including a lid surrounding and lying over a top of said tray and the lock being secured on top of the lid;
removing the packaging device from a sterile container for maintaining the intraocular lens in a sterile condition;
removing said lock to enable movement of said push-rod;
distally advancing said push-rod to distally transfer and secure said intraocular lens within the loading zone of said lens cartridge, the push-rod slide having a central insertion member that engages and pushes the intraocular lens into the loading zone, the insertion member having lateral edges that engage side walls of the lid and prevent upward movement of the lid from the tray prior to distal advancement and permit upward movement of the lid from the tray when the push-rod is distally advanced;
partially folding one of the pair of wings to begin folding said intraocular lens;
lifting the lid off the tray;
proximally retracting said push-rod to remove said push-rod from said lens cartridge, thereby permitting removal of said lens cartridge from said packaging device, said lens cartridge having said intraocular lens secured therein;
removing said lens cartridge from said packaging device, wherein said lens cartridge contains said intraocular lens;
maneuvering the pair of wings to a closed position; and
wherein removing said lens cartridge causes said lens cartridge to be usable in connection with said delivery device.

2. The method of claim 1 wherein the lid side walls extend down around lateral side edges of said tray and form proximal notches to receive the lateral edges of the insertion member, and the lateral edges have indented sections that align with the lid side wall notches when the push-rod advances distally to permit upward movement of the lid from the tray.

3. The method of claim 2 , wherein the lid comprises a clear material enabling a user to inspect underneath the lid.

4. The method of claim 1 , wherein the push-rod slide is half-oval-shaped in the handle is oval shaped.

5. The method of claim 4 , wherein the handle and the push-rod slide each have a width that is approximately the same.

6. The method of claim 1 , further comprising adding viscoelastic into the loading zone.

7. The method of claim 1 , wherein the lock includes vertical members that prevent movement of the lid, tray, and push-rod.

8. The method of claim 1 , wherein the wings on either side of the loading zone are held open by the packaging device, and wherein the lid defines a window over one of the wings that permits a user to access and partially fold the wing.

9. The method of claim 8 , wherein the wings of the lens cartridge may be fully folded to fold/roll the intraocular lens within the loading zone only after removal of the lid from the tray and retraction of the push-rod.

10. The method of claim 1 , wherein the lock further includes an intraocular lens support that projects downward through the lid and engages a distal edge of the intraocular lens between the intraocular lens and the lens cartridge loading zone.

11. The method of claim 1 , further including numerical actuation sequence indicators that convey to a user a sequence of operation for transferring the intraocular lens to the lens cartridge, including at least the number “1” visible on the insertion member.

12. A method of storing an intraocular lens and transferring the intraocular lens to a lens cartridge separate from and adapted to be received in and used by an intraocular lens insertion device, the method comprising:
providing a packaging device having a tray, a lid, a push-rod, and a lock, wherein the tray has a top surface with a central indentation for receiving and holding a lens cartridge and a proximal indentation sized to receive and hold an intraocular lens, the proximal indentation aligned with an elongated longitudinal slot that extends distally therefrom and receives and holds an injection tube of the lens cartridge, and wherein the lid fits closely over the tray and the lens cartridge and intraocular lens therein, the push-rod comprising a generally planar push-rod slide that extends from a proximal end of the tray longitudinally under and partly through the tray, the push-rod slide having lateral edges that engage side walls of the lid and prevent upward movement of the lid from the tray, and the lock is secured on top of the lid;
removing the packaging device from a sterile container for maintaining the intraocular lens in a sterile condition;
lifting the lock off of the lid, the lock having detents that fit within aligned detent slots in the lid and tray to prevent distal movement of the push-rod, wherein lifting the lock off of the lid permits movement of the push-rod;
sliding the push-rod in a distal direction, the push-rod slide having a central insertion member that engages and pushes the intraocular lens into a loading zone of the lens cartridge, the push-rod slide lateral edges being configured to permit upward movement of the lid from the tray when the push-rod is slid distally;
lifting the lid off the tray; and
proximally retracting the push-rod to remove the push-rod from the lens cartridge, thereby permitting removal of the lens cartridge and intraocular lens therein from the packaging device for subsequent reception in and use by an intraocular lens insertion device.

13. The method of claim 12 , wherein the lens cartridge includes a pair of wings on either side of the loading zone that are held open by the packaging device, the lid defining a window over one of the wings that permits a user to access and partially fold the wing.

14. The method of claim 13 , wherein the wings of the lens cartridge may be fully folded to fold/roll the intraocular lens within the loading zone only after removal of the lid from the tray and retraction of the push-rod.

15. The method of claim 12 , wherein the lid side walls extend down around lateral side edges of the tray and form proximal notches to receive the lateral edges of the push-rod slide, and the lateral edges have indented sections that align with the lid side wall notches when the push-rod slides in a distal direction to permit upward movement of the lid from the tray.

16. The method of claim 12 , wherein the lid comprises a clear material enabling a user to inspect underneath the lid.

17. The method of claim 12 , wherein the lid defines a window over the lens cartridge loading zone, and further comprising adding viscoelastic into the loading zone through the window prior to sl

Assignees

• Peterson Rod T
• Cole Mark S
• Ott Robert D
• Abbott Medical Optics Inc

Inventors

• Peterson Rod T
• Cole Mark S
• Ott Robert D

Classifications

• A61F2/1691 Primary

  Packages or dispensers for intraocular lenses (for contact lenses A45C11/005) · CPC title

• A61F2/1678

  with a separate cartridge or other lens setting part for storage of a lens, e.g. preloadable for shipping · CPC title