Assemblies and methods for electrical splice connections of cables

Patent metadata

Field	Value
Publication number	US-9905942-B2
Application number	US-201315021988-A
Country	US
Kind code	B2
Filing date	Sep 16, 2013
Priority date	Sep 16, 2013
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

An assembly for electrical splice connection of cables may include: a first connector, including a first spigot and first crimping portion, configured to be crimped onto a first cable conductor; a second connector, including a second spigot and second crimping portion, configured to be crimped onto a second cable conductor; a first open shell configured to accommodate the first and second spigots; and/or a second open shell configured to be fastened to the first open shell to wrap and hold the first and second spigots. A method for electrical splice connection of the cables may include: crimping the first crimping portion onto the first cable conductor; crimping the second crimping portion onto the second cable conductor; accommodating the first and second spigots on the first open shell; and/or fastening the second open shell to the first open shell to wrap and hold the first and second spigots.

First claim

The invention claimed is:

1. An assembly for electrical splice connection of cables, the assembly comprising:
a first connector, comprising a first spigot and a first crimping portion, configured to be crimped onto a first cable conductor;
a second connector, comprising a second spigot and a second crimping portion, configured to be crimped onto a second cable conductor;
a first open shell configured to accommodate the first and second spigots; and
a second open shell configured to be fastened to the first open shell so as to wrap and hold in position the first and second spigots;
wherein each of the first spigot and the second spigot comprises, at a respective free end portion thereof, an enlarged head, and
wherein each of the first open shell and the second open shell comprises, at an axially central portion of a radially inner surface thereof, a recessed portion for accommodating the enlarged heads of the first spigot and the second spigot.

2. The assembly of claim 1 , further comprising an outer sleeve configured to at least partly surround the first open shell and the second open shell.

3. The assembly of claim 2 , wherein the outer sleeve comprises at least two first through holes, each of the at least two first through holes configured to align with a respective through hole of at least two second through holes formed in at least one of the first open shell and the second open shell, and
wherein the assembly further comprises at least one locking screw.

4. The assembly of claim 1 , wherein the first open shell and the second open shell are substantially identical to each other.

5. The assembly of claim 1 , wherein each of the first and second cable conductors has a respective cross-sectional size, and
wherein each of the first crimping portion and the second crimping portion has a cross-sectional size selected according to the cross-sectional size of a respective cable conductor of the first and second cable conductors.

6. The assembly of claim 1 , wherein the first spigot and the second spigot are substantially identical.

7. The assembly of claim 1 , wherein at least one of the first and second open shells comprises, at a radially inner surface thereof, a serration.

8. The assembly of claim 1 , wherein each of the first and second cable conductors has cross-sectional size, and
wherein each of the first spigot and the second spigot has a cross-sectional size which is equal to, or greater than, the cross-sectional size of a respective cable conductor of the first and second cable conductors.

9. The assembly of claim 1 , wherein the first and second cable conductors are made of a respective material, and
wherein each of the first crimping portion and the second crimping portion is made of the same material as that of a respective cable conductors of the first and second cable conductors.

10. The assembly of claim 3 , wherein the at least one locking screw is a shear bolt.

11. A method for electrical splice connection of cables, the method comprising:
providing a first connector, comprising a first spigot and a first crimping portion;
providing a second connector, comprising a second spigot and a second crimping portion;
crimping the first crimping portion onto a first cable conductor;
crimping the second crimping portion onto a second cable conductor;
accommodating the first and second spigots on a first open shell; and
fastening a second open shell to the first open shell so as to wrap and hold in position the first and second spigots.

12. The method of claim 11 , wherein the fastening of the second open shell to the first open shell comprises:
positioning an outer sleeve in a radially outer position with respect to the first open shell and the second open shell, the outer sleeve comprising at least two first through holes;
aligning each of the at least two first through holes to a respective through hole of at least two second through holes formed in at least one of the first open shell and the second open shell; and
inserting a locking screw into each of the at least two first through holes and the at least two second through holes.

13. The method of claim 11 , wherein the accommodating of the first and second spigots on the first open shell comprises accommodating an enlarged head provided at a free end portion of each of the first and second spigots onto a recessed portion provided at a central portion of the first open shell.

14. An assembly for electrical splice connection of cables, the assembly comprising:
a first connector, comprising a first spigot and a first crimping portion, configured to be crimped onto a first cable conductor;
a second connector, comprising a second spigot and a second crimping portion, configured to be crimped onto a second cable conductor;
first and second open shells configured to accommodate the first and second spigots; and
an outer sleeve configured to at least partly surround the first open shell and the second open shell;
wherein the first and second open shells are configured to be fastened together to hold the first and second spigots, and
wherein the outer sleeve comprises at least two through holes.

15. The assembly of claim 14 , wherein the first open shell and the second open shell have a same length.

16. The assembly of claim 14 , wherein the first open shell and the second open shell have a same diameter.

17. The assembly of claim 14 , wherein the first spigot and the second spigot have a same length.

18. The assembly of claim 14 , wherein the first spigot and the second spigot have a same diameter.

Assignees

• Prysmian Spa

Inventors

• Cox Stuart
• Kadar Janos

Classifications

• H01R43/26

  for engaging or disengaging the two parts of a coupling device (structural association with two-part coupling device H01R13/629) · CPC title

• H01R4/26

  Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact ({H01R4/188, H01R4/203, H01R4/5075 take precedence}; using shape memory materials H01R4/01) · CPC title

• H01R4/363

  with intermediate part between tip and conductive member · CPC title

• H01R11/26

  End pieces terminating in a screw clamp, screw or nut · CPC title

• H02G15/18

  protected by sleeves, e.g. for communication cable (two-part covers H02G15/10 {; preforms having internal stresses B29C61/00}) · CPC title