Composite electronic device

Patent metadata

Field	Value
Publication number	US-9905365-B2
Application number	US-201615215237-A
Country	US
Kind code	B2
Filing date	Jul 20, 2016
Priority date	Jul 21, 2015
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

Composite electronic including coil, capacitor and intermediate parts, wherein coil part includes coil-conductor and magnetic-layer, capacitor part includes internal electrodes and dielectric-layer, which contains SrO—TiO2 or ZnO—TiO2 based oxide, intermediate part between coil and capacitor parts, intermediate part includes intermediate material layer, which contains ZnO, TiO2 and boron, ZnO contained in intermediate material layer 50-85 parts by mole and TiO2 contained the intermediate material layer 15-50 parts by mole when total content of ZnO and TiO2 in intermediate material layer is 100 parts by mole, content boron in intermediate material layer is 0.1-5.0 parts by weight of B2O3 when total of ZnO and TiO2 in intermediate material layer set to 100 parts by weight, part of ZnO and TiO2 intermediate material layer constitute ZnO—TiO2 compound, which in intermediate material layer is 50 wt % or more when total weight of ZnO and TiO2 in intermediate material layer is set to 100 wt %.

First claim

The invention claimed is:

1. A composite electronic device comprising a coil part, a capacitor part and an intermediate part, wherein
the coil part includes a coil conductor and a magnetic layer,
the capacitor part includes internal electrodes and a dielectric layer,
the dielectric layer contains a SrO—TiO 2 based oxide,
the intermediate part is located between the coil part and the capacitor part,
the intermediate part includes an intermediate material layer,
the intermediate material layer contains ZnO, TiO 2 , boron and Cu,
a content of ZnO contained in the intermediate material layer is 50 to 85 parts by mole and a content of TiO 2 contained in the intermediate material layer is 15 to 50 parts by mole when a total of the content of ZnO and the content of TiO 2 contained in the intermediate material layer is set to 100 parts by mole,
a content of boron contained in the intermediate material layer is 0.1 to 5.0 parts by weight in terms of B 2 O 3 when a total of the content of ZnO and the content of TiO 2 contained in the intermediate material layer is set to 100 parts by weight,
a content of Cu contained in the intermediate material layer is 20.0 parts by weight or less in terms of CuO,
a part of ZnO and TiO 2 contained in the intermediate material layer constitute a ZnO—TiO 2 compound,
at least a part of Cu contained in the intermediate material layer is dissolved in the ZnO—TiO 2 compound, and
a content of the ZnO—TiO 2 compound contained in the intermediate material layer is 50 wt % or more when a total weight of ZnO and TiO 2 contained in the intermediate material layer is set to 100 wt %.

2. The composite electronic device according to claim 1 , wherein
the intermediate material layer contains Mn,
a content of Mn contained in the intermediate material layer is 3.0 parts by weight or less in terms of MnO, and
at least a part of Mn contained in the intermediate material layer is dissolved in the ZnO—TiO 2 compound.

3. The composite electronic device according to claim 1 , wherein
the magnetic layer contains a NiCuZn based ferrite or a CuZn based ferrite.

4. The composite electronic device according to claim 1 , wherein
the intermediate part includes a mixed layer,
the mixed layer is located between the magnetic layer and the intermediate material layer, and
the mixed layer is composed of a mixed material formed by mixing at least a part of the magnetic components contained in the magnetic layer and at least a part of the components contained in the intermediate material layer.

5. The composite electronic device according to claim 1 , wherein
the coil conductor and the internal electrodes contain Ag as a conductive material.

6. The composite electronic device according to claim 1 , wherein
a thickness of the intermediate material layer is 5 to 75 μm.

7. The composite electronic device according to claim 1 , wherein
a content of ZnO contained in the intermediate material layer is 55 to 80 parts by mole when a total of the content of ZnO and the content of TiO 2 contained in the intermediate material layer is set to 100 parts by mole.

8. The composite electronic device according to claim 1 , wherein
a content of ZnO contained in the intermediate material layer is 60 to 75 parts by mole when a total of the content of ZnO and the content of TiO 2 contained in the intermediate material layer is set to 100 parts by mole.

9. The composite electronic device according to claim 1 , wherein
the boron contained in the intermediate material layer is present as a vitreous boron component.

10. The composite electronic device according to claim 1 , wherein
a thickness of the intermediate material layer is 10 to 50 μm.

Assignees

• Tdk Corp

Inventors

• Kakuda Kouichi
• Suzuki Takashi
• Takahashi Masaki
• Takahashi Yukio
• Kondo Shinichi
• Murai Asuka
• Oide Akihiko
• Uchida Naoki
• Sato Hidekazu

Classifications

• H01F1/0306

  Metals or alloys, e.g. LAVES phase alloys of the MgCu2-type (H01F1/0304 takes precedence) · CPC title

• B32B18/00

  Layered products essentially comprising ceramics, e.g. refractory products · CPC title

• C04B35/265

  Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt · CPC title

• H01F2017/0026

  Multilayer LC-filter · CPC title

• H01F1/344

  Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4 · CPC title