Toner, image forming apparatus, image forming method, and process cartridge

Patent metadata

Field	Value
Publication number	US-9904190-B2
Application number	US-201515126337-A
Country	US
Kind code	B2
Filing date	Feb 2, 2015
Priority date	Mar 18, 2014
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

A toner, including: a binder resin; and calcium carbonate, wherein the toner has a molecular weight distribution having a main peak in a range of 1,000 to 10,000, and a half value width of the main peak is 8,000 to 30,000, where the molecular weight distribution is obtained by GPC (gel permeation chromatography) of THF soluble matter of the toner, and wherein the toner contains the calcium carbonate in an amount of 5% by mass to 35% by mass.

First claim

The invention claimed is:

1. A toner, comprising:
a binder resin; and
calcium carbonate,
wherein the binder resin comprises at least a polyester resin and a composite resin (C), wherein the composite resin is a resin where a condensation polymerization monomer and an addition polymerization monomer are chemically bonded together,
wherein the toner has a molecular weight distribution having a main peak in a range of 1,000 to 10,000, and a half value width of the main peak is 17,300 to 30,000, where the molecular weight distribution is obtained by gel permeation chromatography of THF soluble matter of the toner,
wherein the toner comprises calcium carbonate in an amount of 5% by mass to 35% by mass,
wherein the Ca content is 5% by mass to 30% by mass as measured for the contents of the elements C, O, and Ca in the toner with energy dispersive X-ray spectrometry (EDS),
wherein the polyester resin comprises at least a polyester resin (A) and a polyester resin (B), and
wherein the polyester resin (A) has a softening temperature (T½) higher than a softening temperature of the polyester resin (B).

2. The toner according to claim 1 , wherein the half value width of the main peak is 17,300 to 20,000.

3. An image forming apparatus, comprising:
an electrostatic latent image bearer;
an electrostatic latent image forming unit configured to form an electrostatic latent image on the electrostatic latent image bearer; and
a developing unit containing a toner and configured to develop the electrostatic latent image formed on the electrostatic latent image bearer to thereby form a toner image,
wherein the toner is the toner according to claim 1 .

4. An image forming method, comprising:
forming an electrostatic latent image on an electrostatic latent image bearer; and
developing with a toner the electrostatic latent image formed on the electrostatic latent image bearer to thereby form a toner image,
wherein the toner is the toner according to claim 1 .

5. A process cartridge, comprising:
an electrostatic latent image bearer; and
a developing unit containing a toner and configured to develop an electrostatic latent image formed on the electrostatic latent image bearer to thereby form a toner image,
wherein the electrostatic latent image bearer and the developing unit are integrally supported, and
wherein the toner is the toner according to claim 1 .

6. The toner according to claim 1 ,
wherein the softening temperature (T½) of the polyester resin (A) is in a range of 120° C. to 180° C.,
wherein the softening temperature (T½) of the polyester resin (B) is in a range of 70° C. to 120° C.,
wherein the softening temperature (T½) of the composite resin (C) is in a range of 90° C. to 130° C.

7. The toner according to claim 1 , comprising:
20 to 33 mass % of polyester resin (A),
24 to 40 mass % of polyester resin (B),
1 to 10 mass % of composite resin (C), and
5 to 35 mass % of calcium carbonate,
based on 100 mass % of the toner.

Assignees

• Dan Tatsuya
• Moriya Tohru
• Suzuki Tomomi
• Ogino Kohtaroh
• Ricoh Co Ltd

Inventors

• Dan Tatsuya
• Moriya Tohru
• Suzuki Tomomi
• Ogino Kohtaroh

Classifications

• G03G9/08755

  Polyesters · CPC title

• G03G9/081

  by mixing the toner components in a liquefied state; melt kneading; reactive mixing · CPC title

• G03G9/09783

  Organo-metallic compounds · CPC title

• G03G9/08711

  with esters of acrylic or methacrylic acid · CPC title

• G03G9/0904

  Carbon black · CPC title