Infrared apparatus

Patent metadata

Field	Value
Publication number	US-9903985-B2
Application number	US-201314436921-A
Country	US
Kind code	B2
Filing date	Nov 5, 2013
Priority date	Nov 28, 2012
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

An infrared apparatus includes a case, and an infrared device to input and/or output infrared rays. In the infrared apparatus in which the infrared device is received in the case, the case has an infrared transmitting window part which transmits only infrared light and which does not transmit visible light. Of a light transmitting resin through which near-infrared laser used for near-infrared laser welding passes and a light absorbing resin which emits heat and melts when receiving the near-infrared laser, the infrared transmitting window part is made of the light transmitting resin.

First claim

The invention claimed is:

1. An infrared apparatus comprising:
a case having an interior space; and
an infrared device received in and tightly sealed within the case and configured to input and/or output infrared rays, wherein
the case has
an infrared transmission window part through which visible light does not pass and through which infrared light passes, the infrared transmission window part is made of a light transmitting resin through which near-infrared laser rays used for near-infrared laser welding pass,
a case main part is made of a near-infrared light absorbing resin which emits heat and melts when receiving the near-infrared laser,
each of the infrared transmission window and the case main part has a contact surface, the infrared device is arranged in the interior space of the case with the contact surface of the infrared transmission window adjoining the contact surface of the case main part, and
the infrared transmission window part and the case main part are directly fixed and joined to each other at a molecular level by the near-infrared laser rays passing through the infrared transmission window and heating and melting a portion of the case main part adjacent the contact surface of the case main part.

2. The infrared apparatus according to claim 1 , wherein
the light transmitting resin and the light absorbing resin consist essentially of a common resin material.

3. The infrared apparatus according to claim 2 , wherein
the common resin material has low warpage.

4. The infrared apparatus according to claim 2 , wherein
the common resin material comprises polybutylene terephthalate resin.

5. The infrared apparatus according to claim 1 , wherein
the infrared device is mounted on the case main part.

6. The infrared apparatus according to claim 1 , wherein
the infrared device is mounted on an upper surface of the case main part which forms a bottom part of the case,
the infrared transmission window part has
a cylindrical wall part extending upward from an outer periphery of the case main part, and
an upper end part joined to an upper end of the cylindrical wall part and opposing the case main part through the case interior space of the case, and

the infrared transmission window part forms a lid part of the case.

7. The infrared apparatus according to claim 1 , comprising a plurality of infrared devices, each infrared device being configured to input and/or output infrared rays.

8. The infrared apparatus according to claim 1 , comprising at least one infrared input device configured to receive infrared rays and at least one infrared output device configured to output infrared rays.

9. The infrared apparatus according to claim 1 , wherein
a seal between the infrared transmission window part and the case formed by the welding the near-infrared laser is waterproof - protection against dust.

10. The infrared apparatus according to claim 1 , wherein
the infrared transmission window part cuts off the visible light when the infrared device received in the case inputs and/or outputs infrared rays, and
the near-infrared laser welding has a wavelength band which overlaps with that of the infrared light able to pass through the infrared transmission window part through which only the infrared light passes.

11. The infrared apparatus according to claim 1 , wherein
the heating and melting of the portion of the case main part adjacent the contact surface of the case main part also heats and melts a portion of the infrared transmission window part adjacent the contact surface of the infrared transmission window part, and the contact surfaces of the case main part and the infrared transmission window part are pressed together while melted.

Assignees

• Denso Corp

Inventors

• Ishikawa Ryusuke
• Koyama Yonosuke
• Hatano Makoto
• Kawashima Seizaburou

Classifications

• B29C65/1677

  making use of an absorber or impact modifier · CPC title

• G02B5/00 Primary

  Optical elements other than lenses (light guides G02B6/00; optical logic elements G02F3/00) · CPC title

• B29L2031/747

  Lightning equipment · CPC title

• B29C66/542

  joining hollow covers or hollow bottoms to open ends of container bodies · CPC title

• B29C65/1616

  Near infrared radiation [NIR], e.g. by YAG lasers · CPC title