Heat pump device, air conditioner, and freezer

Patent metadata

Field	Value
Publication number	US-9903629-B2
Application number	US-201214401869-A
Country	US
Kind code	B2
Filing date	Jun 20, 2012
Priority date	Jun 20, 2012
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

A heat pump device includes: a compressor including a compression mechanism compressing a refrigerant and a motor driving the compression mechanism; an inverter unit applying a voltage for driving the motor; an inverter control unit generating a driving signal for driving the inverter unit; and temperature sensors detecting temperatures of the compressor, wherein the inverter control unit includes a normal operation mode in which a refrigerant is compressed by performing a normal operation of the compressor and a heating operation mode in which a heating operation of the compressor is performed by applying, to the motor, a high-frequency voltage, and in the heating operation mode, the inverter control unit determines an amplitude and a phase of a voltage command for generating the high-frequency voltage on a basis of a temperatures detected by the temperature sensors and a necessary amount of heat specified in advance.

First claim

The invention claimed is:

1. A heat pump device comprising:
a compressor that includes a compression mechanism that compresses a refrigerant and a motor that drives the compression mechanism;
an inverter that applies a voltage for driving the motor;
an inverter control unit that generates a driving signal for driving the inverter; and
a plurality of temperature sensors that detect a temperature of the compressor, wherein
the inverter control unit is configured with: (i) a normal operation mode in which a refrigerant is compressed by performing a normal operation of the compressor and (ii) a heating operation mode in which a heating operation of the compressor is performed by applying, to the motor, a voltage having a higher frequency than that in the normal operation mode, and
in the heating operation mode, the inverter control unit is further configured to generate the voltage according to a temperature detected by the plurality of temperature sensors,
wherein the inverter control unit is further configured to:
determine an estimation result indicating that the refrigerant which is stagnated is eliminated from the compressor based on both (i) a temperature difference between the initial temperatures at the start of the heating operation mode and current temperatures detected by the temperature sensors being below a first predetermined threshold, and (ii) a temperature difference between current temperatures detected by an upper stage thermistor and a lower stage thermistor of the plurality of temperature sensors being below a second predetermined threshold;
responsive to the estimation result:
operate in the heating operation mode which applies the voltage with the higher frequency, responsive to the estimation result based on the plurality of temperature sensors indicating that the refrigerant which is stagnated is not eliminated from the compressor; and
operate in the normal operation mode, responsive to the estimation result based on the plurality of temperature sensors indicating that the refrigerant which is stagnated is not eliminated from the compressor.

2. The heat pump device according to claim 1 , wherein a frequency of the voltage to be applied to the motor in the heating operation mode is capable of being changed.

3. The heat pump device according to claim 1 , wherein the inverter control unit stores in advance a correspondence table of a temperature detected by the plurality of temperature sensors and an inverter output and selects an inverter output on a basis of a detection result by the plurality of temperature sensors and the correspondence table.

4. The heat pump device according to claim 1 , comprising:
a refrigerant-amount estimating unit that estimates a refrigerant amount on a basis of detection results of the plurality of temperature sensors; and
a high-frequency energization unit that determines, on a basis of a refrigerant amount estimated by the refrigerant-amount estimating unit, at least one of an amplitude and a phase of the voltage.

5. The heat pump device according to claim 1 , wherein the inverter includes a plurality of switching elements and at least one of the switching elements is formed from a wide bandgap semiconductor.

6. The heat pump device according to claim 1 , wherein the inverter includes a plurality of switching elements and at least one of diodes of the switching elements is formed from a wide bandgap semiconductor.

7. The heat pump device according to claim 5 , wherein the wide bandgap semiconductor is silicon carbide, a gallium nitride material, or diamond.

8. The heat pump device according to claim 1 , wherein, when a frequency of the voltage exceeds 10 kilohertz, the inverter control unit controls input power to the motor to 50 watts or less.

9. An air conditioner comprising the heat pump device according to claim 1 .

10. A freezer comprising the heat pump device according to claim 1 .

11. The heat pump device according to claim 6 , wherein the wide bandgap semiconductor is silicon carbide, a gallium nitride material, or diamond.

12. A heat pump device comprising:
a compressor that includes a compression mechanism that compresses a refrigerant and a motor that drives the compression mechanism;
an inverter that applies a voltage for driving the motor;
an inverter control unit that generates a driving signal for driving the inverter; and
a temperature sensor that detects a temperature of the compressor, wherein
the inverter control unit is configured with (i) a normal operation mode in which a refrigerant is compressed by performing a normal operation of the compressor and (ii) a heating operation mode in which a heating operation of the compressor is performed by applying, to the motor, a voltage having a higher frequency than that in the normal operation mode, and
in the heating operation mode, the inverter control unit determines a phase of the voltage for driving the motor according to a temperature detected by the temperature sensor,
wherein the inverter control unit is further configured to:
determine an estimation result indicating that the refrigerant which is stagnated is eliminated from the compressor based on both (i) a temperature difference between the initial temperatures at the start of the heating operation mode and current temperatures detected by the temperature sensor being below a first predetermined threshold, and (ii) a temperature difference between current temperatures detected by an upper stage thermistor and a lower stage thermistor of the temperature sensor being below a second predetermined threshold;
responsive to the estimation result:
operate in the heating operation mode which applies the voltage with the higher frequency, responsive to the estimation result based on the temperature sensor indicating that the refrigerant which is stagnated is not eliminated from the compressor; and
operate in the normal operation mode, responsive to the estimation result based on the temperature sensor indicating that the refrigerant which is stagnated is not eliminated from the compressor.

13. A refrigerator comprising the heat pump device according to claim 1 .

Assignees

• Kamiya Shota
• Hatakeyama Kazunori
• Yuasa Kenta
• Matsushita Shinya
• Kusube Shinsaku
• Makino Tsutomu
• Mitsubishi Electric Corp

Inventors

• Kamiya Shota
• Hatakeyama Kazunori
• Yuasa Kenta
• Matsushita Shinya
• Kusube Shinsaku
• Makino Tsutomu

Classifications

• F24F3/001

  in which the air treatment in the central station takes place by means of a heat-pump or by means of a reversible cycle (reversible cycle for humidifying and drying air F24F3/147) · CPC title

• F25B2700/2115

  of a compressor or the drive means therefor · CPC title

• F24F2011/0013

  Mechanical Engineering · mapped topic

• F24F1/20

  Electric components for separate outdoor units · CPC title

• F25B2400/053

  between the storage receiver and another part of the system · CPC title