Waterfall thread for inserts

Patent metadata

Field	Value
Publication number	US-9903409-B2
Application number	US-201113581366-A
Country	US
Kind code	B2
Filing date	Feb 25, 2011
Priority date	Mar 1, 2010
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

An external surface for a fastener insert to be embedded in a component includes waterfall threads extending along an outer surface of the portion to be embedded. The waterfall thread includes a first portion and a second portion, the first portion being more axially oriented on the surface than the second portion, and the second portion being more circumferentially oriented on the surface than the first portion. Continuous transitions are provided between adjacent first and second portions in a thread.

First claim

What is claimed is:

1. An apparatus, comprising:
an insert, including:
a plurality of threads; and
a cylindrical thread support, wherein the plurality of threads are supported by the thread support such that the threads extend about at least a portion of the cylindrical profile of the thread support, wherein
respective threads of the plurality of threads extend in changing directions with respect to location along the longitudinal axis of the cylindrical thread support such that a direction of extension, as measured from a plane normal to the longitudinal axis of the cylindrical thread support, varies from prominently circumferentially oriented with values less than 45 degrees to prominently vertically oriented with values more than 45 degrees and,

the plurality of threads and the cylindrical thread support are embeddable in a body.

2. The apparatus of claim 1 , wherein:
there are at least 8 threads in the plurality of threads.

3. The apparatus of claim 2 , wherein:
the respective threads of the plurality of threads extend in changing directions with respect to location along the longitudinal axis of the cylindrical thread support such that a direction of extension, as measured from a plane normal to the longitudinal axis of the cylindrical thread support, never has a value of 90 degrees.

4. The apparatus of claim 2 , wherein:
the respective threads of the plurality of threads extend relative to the longitudinal axis of the thread support such that a direction of extension does not include a component normal to the longitudinal axis.

5. The apparatus of claim 1 , wherein:
the respective threads of the plurality of threads extend in changing directions with respect to location along the longitudinal axis of the cylindrical thread support such that a direction of extension, as measured from a plane normal to the longitudinal axis of the cylindrical thread support, varies from values less than 45 degrees to values greater than 45 degrees at least three times.

6. The apparatus of claim 1 , wherein:
the respective threads of the plurality of threads extend in changing directions with respect to location along the longitudinal axis of the cylindrical thread support such that a direction of extension, as measured from a plane normal to the longitudinal axis of the cylindrical thread support, never has a value of 90 degrees.

7. The apparatus of claim 1 , wherein:
the respective threads of the plurality of threads extend relative to the longitudinal axis of the thread support such that a direction of extension does not include a component normal to the longitudinal axis.

8. The apparatus of claim 1 , wherein:
the threads have a thread height that is a fraction of the maximum diameter of the cylindrical thread support normal to the longitudinal axis thereof.

9. The apparatus of claim 1 , wherein:
the insert has a hollow cavity extending therethrough.

10. The apparatus of claim 1 , wherein:
the threads extend a distance relative to the longitudinal axis of the insert that is a majority of the total distance of the insert and the respective threads extend only partly about the longitudinal axis of the insert.

11. The apparatus of claim 1 , wherein:
the insert is configured with a blunt insertion end;
of the total longitudinal distance of the insert, the threads extend more than half of that distance; and
the insert has a collar at an end opposite the blunt end, wherein the collar has a uniform outer profile relative to the circumference thereof.

12. The apparatus of claim 1 , each said thread including a continuous transition between said prominently circumferentially oriented portion and said prominently vertically oriented portion of said thread.

13. The apparatus of claim 1 , each said thread including a plurality of said prominently circumferentially oriented portions and a plurality of said prominently vertically oriented portions.

14. The apparatus of claim 13 , including continuous transitions between adjacent said prominently circumferentially oriented portions and said prominently vertically oriented portions in said threads.

15. The apparatus of claim 1 , including an axial opening in said insert.

16. The apparatus of claim 1 , including a head and a shank, said threads extending the length of said shank.

17. The apparatus of claim 16 , said head including a collar and said threads extending from a distal end of said shank to said collar.

18. The apparatus of claim 1 , including a stud opposite said embeddable body.

19. A fastener insert assembly, comprising:
a component of plastic material;
a fastener body having an external surface embedded in said component;
a plurality of spaced threads projecting from and extending along said external surface, adjacent threads of said plurality of spaced threads defining inter-thread channels therebetween;
respective threads of the plurality of threads extend in changing directions with respect to location along the longitudinal axis of the cylindrical thread support such that a direction of extension, as measured from a plane normal to the longitudinal axis of the cylindrical thread support, varies from prominently circumferentially oriented with values less than 45 degrees to prominently vertically oriented with values more than 45 degrees,
said component including solidified rivers of plastic substantially filling said inter-thread channels.

20. The fastener insert assembly of claim 19 , including continuous transitions between adjacent said prominently circumferentially oriented portions and said prominently vertically oriented portions in said threads.

21. The fastener insert assembly of claim 20 , including an axial opening in said fastener body.

22. The fastener insert assembly of claim 20 , said fastener body including a head and a shank, said external surface being an external surface of said shank, and each said thread extending the length of said shank without completely encircling said shank.

23. The fastener insert assembly of claim 22 , including a collar adjacent said head and said threads extending from a distal end of said shank to said collar.

24. An external surface on a fastener insert that is a monolithic body including a head and a cylindrical shank extending from the head, the shank having a distal end opposite the head, said external surface comprising:
a plurality of spaced threads projecting from and extending along the shank at a thread pitch such that individual threads extend a given length of the shank without fully encircling the shank;
respective threads of the plurality of threads extend in changing directions with respect to location along the longitudinal axis of the cylindrical thread support such that a direction of extension, as measured from a plane normal to the longitudinal axis of the cylindrical thread support, varies from prominently circumferentially oriented with values less than 45 degrees to prominently vertically oriented with values more than 45 degrees; and
each said thread including a continuous transition between said prominently circumferentially oriented portion and said prominently vertically oriented portion of said thread.

25. The external surface on a fastener insert of claim 24 , each said thread including a plurality of said prominently circumferentially oriented portions and a plurality of said prominently vertically oriented portions.

26. The external surface on

Assignees

• Prabhu Sandeep
• Illinois Tool Works

Inventors

• Prabhu Sandeep

Classifications

• F16B37/127 Primary

  and self-tapping · CPC title

• F16B37/122

  Threaded inserts, e.g. "rampa bolts" · CPC title