Method for the injector-specific diagnosis of a fuel injection device and internal combustion engine having a fuel injection device

Patent metadata

Field	Value
Publication number	US-9903331-B2
Application number	US-201414912205-A
Country	US
Kind code	B2
Filing date	Aug 1, 2014
Priority date	Aug 15, 2013
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

A method for the injector-specific diagnosis of a fuel injection device of an internal combustion engine, including the following steps: detecting a pressure progression in an individual accumulator of an injector in a time-resolved manner; evaluating the detected pressure progression; determining if there is a fault state of the injection device in the region of the injector on the basis of the detected and evaluated pressure progression; and identifying the fault state on the basis of the detected and evaluated pressure progression.

First claim

The invention claimed is:

1. A method for injector-specific diagnosis of a fuel injection device of an internal combustion engine, comprising the steps of: time-resolved recording of a pressure profile in an individual accumulator of an injector; evaluating the recorded pressure profile; determining whether there is a fault state of the injection device in a region of the injector based on the recorded and evaluated pressure profile; and identifying the fault state based on the recorded and evaluated pressure profile.

2. The method as claimed in claim 1 , including recording the pressure profile in a time-resolved fashion in the individual accumulator synchronized with an energization of the injector, and/or assigning the recorded pressure profile to an injection event.

3. The method as claimed in claim 2 , wherein the recording is synchronized simultaneously or overlapping with the energization.

4. The method as claimed in claim 2 , further including checking whether the injector is energized.

5. The method as claimed in claim 4 , including recording at least one energization value of the energization of the injector and using the recorded energization value to determine a fault state and/or to identify the fault state.

6. The method as claimed in claim 1 , including determining a fault state and identifying the fault state
as an absence of injection if the injector is energized, wherein a pressure drop in the pressure profile is not determined, or
as an incorrect injection if the injector is not energized, wherein a pressure drop in the pressure profile is determined, or
as a quantity-limiting valve fault of a quantity-limiting valve which is assigned to the injector, if a characteristic excessive increase is determined in the pressure profile, or
as continuous injection, if an enduring pressure drop is detected, or
as invalid injection, if an injection time which is obtained from the recorded pressure profile is outside a predetermined validity range, or
as a level fault, if the recorded pressure profile undershoots or exceeds level limits which are predetermined after filtering, or
as a noise fault, if noise of the recorded pressure profile exceeds a predetermined threshold value.

7. The method as claimed in claim 1 , including identifying a defect of the fuel injection device when
a fault state counter exceeds a predetermined maximum value, wherein a fault state counter is incremented if a fault state is determined, or
a correction value which is obtained for the actuation of the injector exceeds a predetermined learning limit.

8. The method as claimed in claim 1 , wherein a pressure sensor is used to record the pressure profile, at least one operating value being recorded by said pressure sensor, wherein a fault in the pressure sensor is identified if the at least one operating value exceeds or undershoots a predetermined threshold value or is outside a predetermined validity interval.

9. The method as claimed in claim 1 , including applying the method to all the injectors of the internal combustion engine, wherein in the event of a fault state the faulty injector is identified.

10. The method as claimed in claim 1 , including carrying out the method continuously or at predetermined time intervals during operation of the internal combustion engine.

11. An internal combustion engine, comprising: a fuel injection device that includes at least one injector that has an individual accumulator; a pressure sensor embodied and arranged so as to record pressure in the individual accumulator; and a control unit configured to carry out the method of claim 1 , wherein the control unit is operatively connected to the pressure sensor, wherein the control unit includes a recorder for time-resolved recording of a pressure profile that is measured by the pressure sensor, wherein the control unit includes an evaluation unit for evaluating the recorded pressure profile, wherein the control unit includes a determining unit designed to determine, based on the recorded and evaluated pressure profile, whether there is a fault state of the injection device in a region of the injector, and wherein the control unit including an identification unit that identifies the fault state based on the recorded and evaluated pressure profile.

12. The internal combustion engine as claimed in claim 11 , wherein the fuel injection device has a plurality of injectors as well as a common high-pressure accumulator for supplying the plurality of injectors with fuel.

Assignees

• Mtu Friedrichshafen Gmbh

Inventors

• Walder Michael
• Mehr Andreas
• Mlicki Frank
• Bernhard Alexander
• Wolf Christian

Classifications

• F02D41/3809

  Common rail control systems (common rail apparatus F02M55/025, F02M63/0225) · CPC title

• F02M65/00

  Testing fuel-injection apparatus, e.g. testing injection timing {(testing of ignition F02P17/00; measuring fuel consumption G01F9/00); Cleaning of fuel-injection apparatus} · CPC title

• F02M65/003

  Measuring variation of fuel pressure in high pressure line · CPC title

• F02D2041/224

  Diagnosis of the fuel system · CPC title

• F02D41/221 Primary

  relating to the failure of actuators or electrically driven elements · CPC title