Emissions reduction system for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-9903323-B2
Application number	US-201614991471-A
Country	US
Kind code	B2
Filing date	Jan 8, 2016
Priority date	Mar 10, 2015
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

A system for an internal combustion engine can include a separation device and an engine component including first and second valves. The separation device can separate intake air into a volume of nitrogen-rich air and a volume of oxygen-rich air. A first valve element can be movable relative to a first valve body and can have an annular shape disposed about a central axis of the combustion chamber. The first valve body can be fluidly coupled to the separation device and direct the oxygen-rich air into a central area of the combustion chamber. A second valve element can be movable relative to a second valve body and can have an annular shape disposed about the central axis, radially outward of the first valve. The second valve body can be fluidly coupled to the separation device and can direct the nitrogen-rich air to a peripheral area of the combustion chamber.

First claim

What is claimed is:

1. An air system for an internal combustion engine (“ICE”), the ICE having a combustion chamber, the air system comprising:
a separation device configured to receive intake air and separate the intake air into nitrogen-rich air and oxygen-rich air; and
an engine component in fluid communication with the separation device and the combustion chamber, the engine component including a first valve and a second valve, the first valve having a first valve body and a first valve element that is movable relative to the first valve body, the first valve body and the first valve element having annular shapes disposed about a central axis of the combustion chamber, the first valve body being fluidly coupled to the separation device and configured to direct the oxygen-rich air into a central area of the combustion chamber, the second valve having a second valve body and a second valve element that is movable relative to the second valve body, the second valve body and the second valve element having annular shapes disposed about the central axis, radially outward of the first valve, the second valve body being fluidly coupled to the separation device and configured to direct the nitrogen-rich air to a peripheral area of the combustion chamber;
wherein at least one of the first valve element and the second valve element has a circular cross-sectional shape and a textured outer surface.

2. The air system of claim 1 , wherein an outer surface of at least one of the first valve element and the second valve element includes a plurality of dimples.

3. The air system of claim 1 , wherein the first valve element has a circular cross-sectional shape and a textured outer surface, and the second valve element has a circular cross-sectional shape and a textured outer surface.

4. The air system of claim 1 , wherein the engine component includes a third valve disposed radially between the first and second valves.

5. The air system of claim 4 , wherein the third valve has a third valve body and a third valve element that is movable relative to the third valve body, the third valve body and the third valve element having annular shapes disposed about the central axis of the combustion chamber.

6. The air system of claim 1 , wherein the first valve is disposed radially outward of at least one of a fuel injector or an ignition device.

7. An air system for an internal combustion engine (“ICE”), the ICE having a combustion chamber, the air system comprising:
a compressor configured to compress intake air;
a separation device including a housing and a membrane, the housing being fluidly coupled to the compressor and configured to receive intake air from the compressor, the membrane being disposed within the housing and configured to separate the intake air into nitrogen-rich air and oxygen-rich air;
a first conduit fluidly coupling the compressor to the combustion chamber;
a second conduit fluidly coupling the compressor to the separation device; and
a gas distribution system including:
a first intake valve having a first valve body and a first valve element that is movable relative to the first valve body, the first valve body having an annular shape disposed about a central axis of the combustion chamber, the first valve element having an annular shape disposed about the central axis and axially movable relative to the first valve body between an open position and a closed position, when the first valve element is in the open position, the first valve element is spaced apart from the first valve body to permit fluid communication of the oxygen-rich air between the separation device and the combustion chamber, and when the first valve element is in the closed position, the first valve element contacts the first valve body to inhibit fluid communication of the oxygen-rich air between the separation device and the combustion chamber;
a second intake valve having a second valve body and a second valve element that is movable relative to the second valve body, the second valve body having an annular shape disposed about the central axis of the combustion chamber and radially outward of the first intake valve, the second valve element having an annular shape disposed about the central axis and axially movable relative to the second valve body between an open position and a closed position, when the second valve element is in the open position, the second valve element is spaced apart from the second valve body to permit fluid communication of the nitrogen-rich air between the separation device and the combustion chamber, and when the second valve element is in the closed position, the second valve element contacts the second valve body to inhibit fluid communication of the nitrogen-rich air between the separation device and the combustion chamber; and
an exhaust valve including an exhaust valve body and an exhaust valve element that is movable relative to the exhaust valve body between an open position and a closed position, when the exhaust valve element is in the open position, the exhaust valve element is spaced apart from the exhaust valve body to permit fluid communication between the combustion chamber and an exhaust of the ICE;

wherein at least one of the first valve element and the second valve element has circular cross-sectional shape and a textured outer surface.

8. The air system of claim 7 , wherein the exhaust valve body has an annular shape disposed about the central axis, and the exhaust valve element has an annular shape disposed about the central axis.

9. The air system of claim 7 , wherein an outer surface of at least one of the first valve element and the second valve element includes a plurality of dimples.

10. The air system of claim 7 , wherein the first valve element has a circular cross-sectional shape and a textured outer surface, and the second valve element has a circular cross-sectional shape and a textured outer surface.

11. The air system of claim 7 , wherein the exhaust valve is disposed radially between the first intake valve and the second intake valve.

12. The air system of claim 7 , wherein the exhaust valve body and the exhaust valve element have complementary annular shapes disposed about the central axis of the combustion chamber.

13. An air system for an internal combustion engine (“ICE”), the ICE having a combustion chamber, the air system comprising:
a separation device configured to receive a first volume of intake air and separate the first volume of intake air into a volume of nitrogen-rich air and a volume of oxygen-rich air; and
a gas distribution system including:
a first intake valve having a first valve body and a first valve element that is movable relative to the first valve body, the first valve element having an annular shape disposed about a central axis of the combustion chamber and axially movable relative to the first valve body between an open position and a closed position, the first valve element having a curved outer surface, when the first valve element is in the open position, the curved outer surface of the first valve element is spaced apart from the first valve body to permit fluid communication of the oxygen-rich air between the separation device and the combustion chamber, and when the first valve element is in the closed position, the curved outer surface of the first valve element contacts the first valve body to inhibit fluid communication of the oxygen-rich air between the separation device and the combustion chamber;
a second intake valve having a second valve body and a second valve element that is movable relative to the second valve body, the second valve element having an annular shape disposed abo

Assignees

• Denso Int America Inc

Inventors

• Bima Michael

Classifications

• F02M25/12

  the apparatus having means for generating such gases (using rays and simultaneously generating ozone F02M27/06) · CPC title

• F02B17/005

  having direct injection in the combustion chamber · CPC title

• F01L3/20

  Shapes or constructions of valve members, not provided for in preceding subgroups of this group · CPC title

• F01L1/265

  peculiar to machines or engines with three or more intake valves per cylinder · CPC title

• F01L1/26

  characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder (with coaxial valves F01L1/28) · CPC title