Bulkiness recovery apparatus and bulkiness recovery method for nonwoven fabric

Patent metadata

Field	Value
Publication number	US-9903057-B2
Application number	US-201415028941-A
Country	US
Kind code	B2
Filing date	Sep 22, 2014
Priority date	Oct 18, 2013
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

There is provided a bulkiness recovery apparatus for nonwoven fabric, the apparatus being for recovering bulkiness of the nonwoven fabric by blowing hot air to heat the nonwoven fabric. The apparatus includes: a conveying section that conveys the nonwoven fabric along a conveying direction, the nonwoven fabric being continuous in the conveying direction; a heating section that heats the nonwoven fabric by blowing the hot air to the nonwoven fabric being conveyed; a width sensor that measures a widthwise dimension of the nonwoven fabric at a position downstream from the heating section in the conveying direction, and that outputs information concerning the widthwise dimension; and a controller that controls at least either one of the heating section and the conveying section based on the information that has been output from the width sensor.

First claim

The invention claimed is:

1. An apparatus for recovering bulkiness of nonwoven fabric by blowing hot air to heat the nonwoven fabric, the apparatus comprising:
a conveying section that conveys the nonwoven fabric along a conveying direction, the nonwoven fabric being continuous in the conveying direction;
a heating section that heats the nonwoven fabric by blowing the hot air to the nonwoven fabric being conveyed;
a width sensor
that measures a widthwise dimension of the nonwoven fabric at a position downstream from the heating section in the conveying direction, and
that outputs information concerning the widthwise dimension; and

a controller that controls at least either one of the heating section and the conveying section based on the information that has been output from the width sensor,
wherein
the conveying section conveys the nonwoven fabric along a predetermined conveying path,
the conveying section includes
a first driven roller located in the conveying path at a first end of the heating section in the conveying direction, and
a second driven roller located in the conveying path at a second end of the heating section in the conveying direction, the first and second driven rollers being driven and rotated for conveying the nonwoven fabric,

the first driven roller is located upstream of the second driven roller in the conveying direction, and
the controller changes a circumferential speed value of the first driven roller based on the information that has been output from the width sensor.

2. The apparatus according to claim 1 , wherein
the controller changes a ratio of a circumferential speed value of one driven roller of the first and second driven rollers to a circumferential speed value of the other driven roller of the first and second driven rollers.

3. The apparatus according to claim 1 , wherein
the position at which the width sensor measures the widthwise dimension of the nonwoven fabric is a position in the conveying path between the heating section and the second driven roller located downstream of the first driven roller.

4. The apparatus according to claim 1 , wherein
the heating section includes a case member having an inlet for the nonwoven fabric and an outlet for the nonwoven fabric,
either one of an inlet-side portion and an outlet-side portion of the case member has a jet inlet, the jet inlet blasting the hot air to an inner space of the case member toward the other one of the inlet-side portion and the outlet-side portion while the hot air is in contact with one of two surfaces of the nonwoven fabric, and
the other one of the inlet-side portion and the outlet-side portion has an evacuation opening that evacuates the hot air from the case member.

5. The apparatus according to claim 1 , further comprising a cooling section that cools the nonwoven fabric by blowing cooling-purpose air to the nonwoven fabric that has been heated by the heating section.

6. The apparatus according to claim 5 , wherein
the cooling section includes a case member having an inlet for the nonwoven fabric and an outlet for the nonwoven fabric,
either one of an inlet-side portion and an outlet-side portion of the case member has a jet inlet, the jet inlet blasting the cooling-purpose air to an inner space of the case member toward the other one of the inlet-side portion and the outlet-side portion while the cooling-purpose air is in contact with one of two surfaces of the nonwoven fabric, and
the other one of the inlet-side portion and the outlet-side portion has an evacuation opening that evacuates the cooling-purpose air from the case member.

7. An apparatus for recovering bulkiness of nonwoven fabric by blowing hot air to heat the nonwoven fabric, the apparatus comprising:
a conveying section that conveys the nonwoven fabric along a conveying direction, the nonwoven fabric being continuous in the conveying direction;
a heating section that heats the nonwoven fabric by blowing the hot air to the nonwoven fabric being conveyed;
a width sensor
that measures a widthwise dimension of the nonwoven fabric at a position downstream from the heating section in the conveying direction, and
that outputs information concerning the widthwise dimension; and

a controller that controls at least either one of the heating section and the conveying section based on the information that has been output from the width sensor,
wherein
based on the information that has been output from the width sensor, the controller controls the heating section so as to change at least either one of a temperature of the hot air and a volume (m 3 /min) of the hot air.

8. A method of recovering bulkiness of nonwoven fabric by blowing hot air to heat the nonwoven fabric, the method comprising:
conveying, by a conveying section, the nonwoven fabric along a conveying direction, the nonwoven fabric being continuous in the conveying direction;
heating, by a heating section, the nonwoven fabric by blowing the hot air to the nonwoven fabric being conveyed;
outputting, by a width sensor, information concerning a widthwise dimension of the nonwoven fabric having been heated by the hot air, by measuring the widthwise dimension at a position downstream from the heating section in the conveying direction; and
adjusting, by a controller, at least either one of the conveying and the heating based on the information that has been output from the width sensor,
wherein
the conveying includes conveying the nonwoven fabric along a predetermined conveying path,
the conveying section includes
a first driven roller located in the conveying path at a first end of the heating section in the conveying direction, and
a second driven roller located in the conveying path at a second end of the heating section in the conveying direction, the first and second driven rollers being driven and rotated for conveying the nonwoven fabric,

the first driven roller is located upstream of the second driven roller in the conveying direction, and
the controller changes a circumferential speed value of the first driven roller based on the information that has been output from the width sensor.

9. A method of recovering bulkiness of nonwoven fabric by blowing hot air to heat the nonwoven fabric, the method comprising:
conveying, by a conveying section, the nonwoven fabric along a conveying direction, the nonwoven fabric being continuous in the conveying direction;
heating, by a heating section, the nonwoven fabric by blowing the hot air to the nonwoven fabric being conveyed;
outputting, by a width sensor, information concerning a widthwise dimension of the nonwoven fabric having been heated by the hot air, by measuring the widthwise dimension at a position downstream from the heating section in the conveying direction; and
adjusting, by a controller, at least either one of the conveying and the heating based on the information that has been output from the width sensor,
wherein
based on the information that has been output from the width sensor, the controller controls the heating section so as to change at least either one of a temperature of the hot air and a volume (m 3 /min) of the hot air.

Assignees

• Unicharm Corp

Inventors

• Hayashi Tomoki
• Oyama Hidetaka
• Okuda Jun
• Mitsuno Satoshi

Classifications

• D06C3/00

  Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics (shaping or stretching tubular fabrics upon cores or internal frames D06C5/00) · CPC title

• D06C7/00 Primary

  Heating or cooling textile fabrics · CPC title

• D04H1/54

  by welding together the fibres, e.g. by partially melting or dissolving (in combination with needling D04H1/485) · CPC title

• D06C17/00

  Fulling · CPC title