Pressure-sensitive adhesive sheet

Patent metadata

Field	Value
Publication number	US-9902878-B2
Application number	US-201515303804-A
Country	US
Kind code	B2
Filing date	Apr 22, 2015
Priority date	Apr 24, 2014
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

This invention provides a PSA sheet with which degradation of the appearance after its application is efficiently prevented while showing uniform adhesive properties over the entire sheet with greater ease of application. The PSA sheet provided by this invention is an air-impermeable PSA sheet having an adhesive surface. The PSA sheet comprises a PSA layer forming the adhesive surface. In the adhesive surface, at least one groove is formed. The groove runs in a wavy shape in the adhesive surface.

First claim

The invention claimed is:

1. A release liner-supported pressure-sensitive adhesive sheet, comprising:
an air-impermeable pressure-sensitive adhesive sheet having an adhesive surface, comprising:
a pressure-sensitive adhesive layer forming the adhesive surface, wherein
two or more grooves are formed in the adhesive surface,
the grooves run in a wavy shape in the adhesive surface,
a groove next to a width-direction edge of the pressure-sensitive adhesive sheet among the two or more grooves reaches the edge at an angle that intersects the edge, and
depths of the grooves are greater than 70% of the thickness of the pressure-sensitive adhesive layer; and
a release liner that protects the adhesive surface of the pressure-sensitive adhesive sheet, wherein
a release surface of the release liner is formed smooth, and has an arithmetic average surface roughness of 1 μm or less.

2. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the two or more grooves are placed at intervals in the adhesive surface.

3. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the grooves are formed in a curve in the adhesive surface.

4. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the grooves are formed on the pressure-sensitive adhesive layer.

5. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , further comprising a substrate sheet that supports the pressure-sensitive adhesive layer.

6. The release liner-supported pressure-sensitive adhesive sheet according to claim 5 , wherein the substrate sheet comprises a resin sheet layer.

7. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive layer has a thickness of 2 μm or larger.

8. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the pressure-sensitive adhesive sheet has an overall thickness of 300 μm or smaller.

9. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 to be applied to an adherend using an automated applicator.

10. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 for use in application to an article.

11. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 wherein the substrate sheet comprises a foam layer.

12. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the two or more grooves form a wavy stripe pattern.

13. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the widths of the grooves are 0.3 mm to 5 mm.

14. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the interval of the grooves is within a range of 1 mm to 100 mm.

15. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the amplitude of the wavy pattern is within a range of 5 mm to 200 mm.

16. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein the repeating pitch of the wavy shape is 30 mm to 500 mm.

17. The release liner-supported pressure-sensitive adhesive sheet according to claim 1 , wherein
the pressure-sensitive adhesive layer is an acrylic pressure-sensitive adhesive layer that comprises an acrylic polymer as its base polymer,
the acrylic polymer is a polymer of a monomeric starting material comprising an alkyl (meth)acrylate as a primary monomer and a secondary monomer copolymerizable with the primary monomer,
the alkyl (meth)acrylate includes at least one of n-butyl acrylate or 2-ethylhexyl acrylate,
the secondary monomer is at least one species selected from the group consisting of carboxy group-containing monomers, hydroxy group-containing monomers, acid anhydride group-containing monomers, amide group-containing monomers, amino group-containing monomers, and monomers having nitrogen-containing rings, and
the amount of the secondary monomer is 0.5% to 30% by weight of all monomers in the acrylic polymer.

Assignees

• Nitto Denko Corp

Inventors

• Yamamoto Shuuhei
• Tamai Hironori
• Kato Kazumichi

Classifications

• C09J2423/106

  in the substrate · CPC title

• C09J4/00

  Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond {; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16} · CPC title

• C09J2433/00

  Presence of (meth)acrylic polymer · CPC title

• C09J7/22

  Plastics; Metallised plastics · CPC title

• C09J2433/006

  in the substrate · CPC title