Edged tool, method of manufacturing the same, and plasma device for manufacturing the same

Patent metadata

Field	Value
Publication number	US-9902013-B2
Application number	US-201314394890-A
Country	US
Kind code	B2
Filing date	Apr 11, 2013
Priority date	Apr 18, 2012
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

The invention addresses the problem of providing an edged tool such as a surgical blade or a razor blade that is durable and sharp, and a manufacturing method therefor. The problem is solved by an edged tool manufacturing method provided with a process of treating a metal base material, which has a machined surface obtained by machining, using a plasma generated in an atmosphere filled with a mixed gas having a main gas and a reaction gas as the main components.

First claim

The invention claimed is:

1. A method of manufacturing an edged tool, the method comprising:
manufacturing an edge tool by machining a metal base, and
treating the metal base, having a machined surface obtained by machining, with a plasma generated in a vacuum chamber filled with a mixed gas mainly composed of nitrogen as a major gas and oxygen as a reactive gas, wherein
the metal base is a blade base formed by machining a plate-like blade forming member at a belly-side end from both sides in a thickness direction, so as to give two machined surfaces which come apart in a direction from an edge towards a spine, while forming in between a predetermined sharpening angle,
in the treating the metal base, forming the machined surface therein a concave surface, with 30 to 2500 nm radius of curvature, which caves inwardly within range (H) of 5 to 300 nm originated from the edge towards the spine, the step being performed by treating with plasma, and
the concave surface is formed on each of the two machined surfaces.

2. The method of manufacturing an edged tool of claim 1 , wherein a ratio (AGP/MGP) of partial pressure of reactive gas (AGP) and partial pressure of major gas (MGP) in the mixed gas is 0.001 to 0.1.

3. The method of manufacturing an edged tool of claim 1 , wherein a partial pressure of major gas (MGP) in the mixed gas is 0.01 to 10 Pa, and a partial pressure of reactive gas (AGP) is 0.001 Pa or higher.

4. A plasma device suitable for implementing the manufacturing method described in claim 1 , the plasma device comprising the vacuum chamber, a gas feeding unit which introduces the mixed gas into the vacuum chamber, a holder which holds the metal base placed in the vacuum chamber and a filament disposed face-to-face therewith, and a power source for filament which feeds current to the filament.

Assignees

• Shinmaywa Ind Ltd
• Kai R&D Center Co Ltd
• Kai R&D Center Co Ltd

Inventors

• Uemura Kensuke
• Remnev G Alexey
• Shalnov V Konstantin
• TAMAOKI Tsukasa

Classifications

• A61B17/3211 Primary

  Surgical scalpels, knives; Accessories therefor · CPC title

• C23F4/00

  Processes for removing metallic material from surfaces, not provided for in group C23F1/00 or C23F3/00 · CPC title

• B26B21/56

  characterised by the shape · CPC title

• C23C8/38

  Treatment of ferrous surfaces · CPC title

• Y10T83/9495

  Nonparallel cutting edges · CPC title