Driving apparatus for direct-drive type washing machine

Patent metadata

Field	Value
Publication number	US-9896794-B2
Application number	US-201314097495-A
Country	US
Kind code	B2
Filing date	Dec 5, 2013
Priority date	Jun 8, 2011
Publication date	Feb 20, 2018
Grant date	Feb 20, 2018

Abstract

A driving apparatus for a direct-drive type washing machine includes a support member that is fixed to the lower side of a washing tub; a dehydrating tub rotating shaft that is rotatably supported on the support member and that is connected to a dehydrating tub to rotate the dehydrating tub; a pulsator rotating shaft that is rotatably arranged in the inside of the dehydrating tub rotating shaft and that is connected to a pulsator to rotate the pulsator; a drive motor comprising a double rotor including an outer rotor that is connected to the pulsator rotating shaft and an inner rotor that is connected to the dehydrating tub rotating shaft, and a double stator including a first stator coil for rotating the outer rotor and a second stator coil for rotating the inner rotor; and a motor drive unit that generates alternating-current (AC) power according to a washing control signal.

First claim

What is claimed are:

1. A driving apparatus for a direct-drive type washing machine, the driving apparatus comprising:
a support member that is fixed to a lower side of a washing tub;
a dehydrating tub rotating shaft that is rotatably supported on the support member and that is connected to a dehydrating tub to rotate the dehydrating tub, the dehydrating tub being arranged inside the washing tub;
a pulsator rotating shaft that is rotatably arranged inside the dehydrating tub rotating shaft and that is connected to a pulsator to rotate the pulsator, the pulsator being arranged inside the dehydrating tub;
a drive motor comprising a double rotor including an outer rotor that is connected to the pulsator rotating shaft and an inner rotor that is connected to the dehydrating tub rotating shaft, and a double stator including a first stator coil for rotating the outer rotor and a second stator coil for rotating the inner rotor;
a single inverter that generates a three-phase alternating-current (AC) power to be applied to the first stator coil and the second stator coil; and
a first rotor drive controller provided between the single inverter and the second stator coil, wherein the first rotor drive controller is configured to block or pass the three-phase AC power being applied to the second stator coil under control of a motor controller, to thus control driving of the inner rotor;
a second rotor drive controller that is provided between the single inverter and the first stator coil, and that is configured to block or pass an application of the three-phase AC power to the first stator coil under the control of the motor controller, to thus control driving of the outer rotor,
wherein the first rotor drive controller is further configured to change direction of rotation of the inner rotor in case of performing a washing or rinsing mode, so that the inner rotor rotates in opposite direction to that of the outer rotor.

2. The driving apparatus according to claim 1 , wherein the first rotor drive controller comprises:
three main switches that are respectively provided between the three-phase AC power and the second stator coil, and that block or pass the three-phase AC power under the control of the motor controller; and
two auxiliary connection units that alter paths of two phases of the three-phase AC power being applied to the second stator coil, to thereby alter a rotating direction of the inner rotor.

3. The driving apparatus according to claim 1 , wherein the first rotor drive controller is further configured to pass one phase of the three-phase AC power that is applied to the second stator coil and to alter paths of the other two phases of the three-phase AC power in case of performing a washing or rinsing mode.

4. The driving apparatus according to claim 1 , wherein the double stator comprises:
a stator core having a plurality of inner teeth formed inwards, and a plurality of outer teeth formed outwards;
the first stator coil wound around the outer teeth; and
the second stator coil wound around the inner teeth.

5. The driving apparatus according to claim 4 , wherein the stator core comprises:
a ring-shaped body that is formed in a ring shape;
the inner teeth that are radially formed on an inner surface of the body; and
the outer teeth that are radially formed on an outer surface of the body.

6. The driving apparatus according to claim 1 , wherein the double stator comprises:
a plurality of split cores that are assembled in an annular form, and each split core having outer teeth formed outwards and inner teeth formed inwards;
a plurality of insulator bobbins that surround outer surfaces of the plurality of split cores, respectively;
the first stator coil that is wound on the outer teeth; and
the second stator coil that is wound on the inner teeth.

Assignees

• Amotech Co Ltd

Inventors

• Kim Byung Soo

Classifications

• D06F37/304 Primary

  Arrangements or adaptations of electric motors · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• D06F17/08

  Driving arrangements for the impeller · CPC title

• D06F23/04

  and rotating or oscillating about a vertical axis · CPC title

• H02K16/00

  Machines with more than one rotor or stator {(machines for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts H02K51/00; permanent magnet machines with multiple rotors or stators relatively rotated for vectorially combining the excitation fields or the armature voltages H02K21/029)} · CPC title