Automated key duplication system and method

Patent metadata

Field	Value
Publication number	US-9895752-B2
Application number	US-201615273228-A
Country	US
Kind code	B2
Filing date	Sep 22, 2016
Priority date	Jul 15, 2010
Publication date	Feb 20, 2018
Grant date	Feb 20, 2018

Abstract

An automated key duplication system that includes a system housing, a key identification system, a key cutting system, a key blank storage system, a key blank transfer assembly, and a duplicated key retrieval opening is disclosed. The key identification system may be housed at least partially within the system housing and is configured to identify a master key. The key blank storage system comprises a plurality of rods configured to removably couple to a plurality of key carriers. The key blank transfer assembly is housed within the housing is configured to remove one key carrier of the plurality of key carriers from the key blank storage system with the key retrieving apparatus and transport the one key carrier and the key blank coupled thereto from the key blank storage to the key cutting system. The duplicated key retrieval opening is positioned on the housing to receive the one key blank after the one key blank has been cut.

First claim

The invention claimed is:

1. An automated key duplication system, comprising:
a system housing;
a key identification system housed at least partially within the system housing and configured to identify a master key;
a key cutting system housed within the system housing;
a key blank storage system housed within the system housing and comprising a plurality of rods configured to couple to a plurality of key blanks;
a key blank transfer assembly housed within the system housing and comprising a key retrieving apparatus, the key retrieving apparatus movable along a vertical axis and a horizontal axis to align with one key blank of the plurality of key blanks and configured to remove the one key blank from the key blank storage system and transport the one key blank coupled thereto from the key blank storage system to the key cutting system when the plurality of key blanks are individually coupled to the plurality of rods;
a duplicated key retrieval opening positioned on the system housing to receive the one key blank after the one key blank has been cut; and
one or more processors in communication with the key identification system, the key cutting system, the key blank storage system, and the key blank transfer assembly, wherein the one or more processors are configured to receive master key information from the key identification system, access a database defining a plurality of known key models, compare physical characteristics of the master key with physical characteristics of key models in the database to identify a model of the master key, and determine one or more key blanks of the plurality of key blanks that are suitable for cutting to match the master key.

2. The automated key duplication system of claim 1 , wherein the key blank transfer assembly further comprises a horizontal belt system that moves the key retrieving apparatus along the horizontal axis and a vertical belt system that moves the key retrieving apparatus along the vertical axis.

3. The automated key duplication system of claim 2 , wherein the key blank storage system comprises a double-sided storage system comprising two opposing series of rods of the plurality of rods, wherein the key blank transfer assembly is positioned between the two opposing series of rods of the plurality of rods, the key retrieving apparatus having access to key blanks mounted among each of the two opposing series of rods.

4. The automated key duplication system of claim 1 , further comprising a plurality of linear springs, each linear spring coupled to a different rod of the plurality of rods and configured to bias the plurality of key blanks towards the key blank transfer assembly when the plurality of key blanks are coupled to the plurality of rods.

5. The automated key duplication system of claim 1 , further comprising a user interface in electronic communication with the one or more processors.

Assignees

• Hillman Group Inc

Inventors

• Mueller Michael A
• Hagen George Lynn
• Basham Scott
• Tarter Mark
• Hamblin Ryan
• Ito Carl
• Booth Kenneth C

Classifications

• B65G1/1371

  with data records · CPC title

• Y10T409/300952

  to cut lock key · CPC title

• Y10T409/301064

  Complete cycle · CPC title

• G07F11/165

  using xyz-picker or multi-dimensional article picking arrangements · CPC title

• G07F11/38

  in which the magazines are horizontal · CPC title