Halbach array audio transducer

Patent metadata

Field	Value
Publication number	US-9894442-B2
Application number	US-201514844883-A
Country	US
Kind code	B2
Filing date	Sep 3, 2015
Priority date	Jan 16, 2015
Publication date	Feb 13, 2018
Grant date	Feb 13, 2018

Abstract

An audio speaker having a voicecoil running along a diaphragm surface, and a magnetic array, e.g., a Halbach array, configured to direct a magnetic field toward the voicecoil to drive the diaphragm and generate sound. In an embodiment, multiple Halbach arrays are used to drive the same voicecoil winding or to drive separate, respective voicecoil windings on the diaphragm surface. Other embodiments are also described and claimed.

First claim

What is claimed is:

1. An electromagnetic transducer for sound generation, comprising:
a diaphragm configured to move along a central axis, the diaphragm having a dielectric surface;
a voicecoil coupled with the dielectric surface, the voicecoil including a conductive winding having one or more conductive turns on the dielectric surface, wherein the one or more conductive turns run along the dielectric surface around the central axis; and
a magnetic Halbach array including at least three magnetized portions arranged side-by-side, wherein each magnetized portion extends along a respective longitudinal axis and produces respective magnetic field lines perpendicular to the respective longitudinal axis, and wherein the magnetic Halbach array directs the magnetic field lines toward the voicecoil such that the magnetic field lines intersect the voicecoil to cause a Lorentz force to move the diaphragm along the central axis.

2. The electromagnetic transducer of claim 1 , wherein the magnetic Halbach array includes five or more magnetized portions arranged side-by-side such that each magnetized portion that is sandwiched between two adjacent magnetic portions produces respective magnetic field lines perpendicular to respective magnetic field lines produced by the adjacent magnetic portions.

3. The electromagnetic transducer of claim 2 , wherein the magnetized portions include magnetic rods, and wherein a middle magnetized portion of the magnetized portions includes a rod length along the respective longitudinal axis and a rod width.

4. The electromagnetic transducer of claim 3 , wherein the magnetic field lines intersecting the voicecoil run parallel to the dielectric surface and perpendicular to the conductive winding.

5. The electromagnetic transducer of claim 4 , wherein the one or more conductive turns of the conductive winding include a winding length and a winding width, wherein the winding length runs parallel to the longitudinal axis of the middle magnetized portion, and wherein the winding width is between 0.5 to 2.0 times the rod width.

6. The electromagnetic transducer of claim 5 , wherein the one or more conductive turns of the conductive winding follow a spiral path along the dielectric surface.

7. The electromagnetic transducer of claim 6 , wherein the spiral path is rectangular.

8. The electromagnetic transducer of claim 5 , wherein the winding length is at least 2 times longer than the winding width.

9. The electromagnetic transducer of claim 8 , wherein the conductive winding includes a winding thickness in a direction of the central axis, the winding thickness being less than 0.5 mm.

10. The electromagnetic transducer of claim 9 , wherein the winding width is at least 20 times longer than the winding thickness.

11. The electromagnetic transducer of claim 5 , wherein the one or more conductive turns are coplanar within a winding plane, the winding plane being perpendicular to the central axis, and wherein the one or more conductive turns surround a core area, the core area being centered over the middle magnetized portion.

12. The electromagnetic transducer of claim 11 further comprising one or more additional conductive windings coupled with the dielectric surface and one or more additional magnetic Halbach arrays having respective middle magnetized portions, wherein each additional conductive winding includes one or more conductive turns on the dielectric surface and around a respective core area, each respective core area centered over a respective middle magnetized portion of a respective magnetic Halbach array.

13. The electromagnetic transducer of claim 12 , wherein the conductive winding and the one or more additional conductive windings are electrically connected in series such that the conductive winding and the one or more additional conductive windings simultaneously move the diaphragm in response to an electrical audio signal applied to the conductive winding.

14. The electromagnetic transducer of claim 12 , wherein the conductive winding and the one or more additional conductive windings are not electrically connected such that the conductive winding moves the diaphragm in response to a first electrical audio signal applied to the conductive winding and the one or more additional conductive windings move the diaphragm in response to a second electrical audio signal applied to the one or more additional conductive windings.

15. An electromagnetic transducer for sound generation, comprising:
a diaphragm configured to move along a central axis, the diaphragm having a dielectric surface orthogonal to the central axis;
a voicecoil stack comprising a plurality of conductive windings coupled with the dielectric surface, each conductive winding within a respective coil layer, the respective coil layers separated along the central axis by one or more intermediate insulating layers, wherein the conductive windings are electrically connected in series; and
a magnetic Halbach array including at least three magnetized portions arranged side-by-side, wherein each magnetized portion extends along a respective longitudinal axis and produces respective magnetic field lines perpendicular to the respective longitudinal axis, and wherein the magnetic Halbach array directs the magnetic field lines toward the voicecoil stack such that the magnetic field lines intersect the voicecoil to cause a Lorentz force to move the diaphragm along the central axis.

16. The electromagnetic transducer of claim 15 , wherein the voicecoil stack includes a multiple of two coil layers.

17. An electromagnetic transducer for sound generation, comprising:
a diaphragm configured to move along a central axis, the diaphragm having a dielectric surface;
a voicecoil coupled with the dielectric surface, the voicecoil including a conductive winding having one or more conductive turns on the dielectric surface, wherein the one or more conductive turns run along the dielectric surface around the central axis;
a first magnetic Halbach array behind the diaphragm, the first magnetic Halbach array including at least three magnetized portions arranged side-by-side, wherein each magnetized portion extends along a respective longitudinal axis and produces respective magnetic field lines perpendicular to the respective longitudinal axis, and wherein the first magnetic Halbach array directs the respective magnetic field lines toward a rear of the diaphragm such that the magnetic field lines intersect the voicecoil to cause a Lorentz force to move the diaphragm along the central axis; and
a second magnetic Halbach array in front of the diaphragm, the second magnetic Halbach array including at least three magnetized portions arranged side-by-side, wherein each magnetized portion extends along a respective longitudinal axis and produces respective magnetic field lines perpendicular to the respective longitudinal axis, and wherein the second magnetic Halbach array directs the respective magnetic field lines toward a front of the diaphragm such that the magnetic field lines intersect the voicecoil to cause the Lorentz force to move the diaphragm along the central axis.

18. The electromagnetic transducer of claim 17 , wherein the second magnetic Halbach array includes a respective gap between each magnetized portion such that a sound emitted from the diaphragm in response to an electrical audio signal applied to the conductive winding travels forward through the gaps.

19. A mobile phone handset, comprising:
a housing;
a micro speaker coupled with the housing, the micro speaker comprisi

Assignees

• Apple Inc

Inventors

• Salvatti Alexander V

Classifications

• H04R2209/024

  Manufacturing aspects of the magnetic circuit of loudspeaker or microphone transducers · CPC title

• H04R2499/11

  Transducers incorporated or for use in hand-held devices, e.g. mobile phones, PDA's, camera's · CPC title

• H04R9/06

  Loudspeakers · CPC title

• H04R9/025 Primary

  Magnetic circuit · CPC title