Rotor for rotary electric machine

Patent metadata

Field	Value
Publication number	US-9893580-B2
Application number	US-201414174749-A
Country	US
Kind code	B2
Filing date	Feb 6, 2014
Priority date	Feb 7, 2013
Publication date	Feb 13, 2018
Grant date	Feb 13, 2018

Abstract

A rotor for a rotary electric machine includes a plurality of magnetic poles in a rotor core, a side barrier as a magnetic air gap, an air gap section as a magnetic air gap. Each of the plurality of magnetic poles includes a magnet insertion hole, a permanent magnet. The side barrier is provided at a portion adjacent to a circumferential end face of the permanent magnet and includes a projection barrier portion projecting radially outwardly from an extension line extending from an outer peripheral surface of the permanent magnet. The air gap section is provided at an area which is spaced apart from the projection barrier portion and the magnet insertion hole and faces a peripheral edge of a circumferentially central side of the magnetic pole with respect to the projection barrier portion and a circumferential end of the outer peripheral surface of the permanent magnet.

First claim

What is claimed is:

1. A rotor for a rotary electric machine, the rotor comprising:
a rotor core;
a plurality of magnetic poles provided in the rotor core along a circumferential direction of the rotor core at predetermined intervals, each of the plurality of magnetic poles comprising:
a magnet insertion hole provided in the rotor core; and
a permanent magnet provided in the magnet insertion hole so that a magnetized direction of the permanent magnet extends substantially in a radial direction of the rotor core and the magnetized direction is alternately changed circumferentially, the permanent magnet is formed by a pair of permanent magnet pieces that are circumferentially separated;

a side barrier as a magnetic air gap provided in the rotor core at a portion adjacent to a circumferential end face of the permanent magnet, the side barrier including a projection barrier portion projecting radially outwardly from an extension line extending from an outer peripheral surface of the permanent magnet; and
an air gap section as a magnetic air gap provided in the rotor core at an area which is spaced apart from the projection barrier portion and the magnet insertion hole, the air gap section facing a peripheral edge of a circumferentially central side of the magnetic pole with respect to the projection barrier portion and a circumferential end of the outer peripheral surface of the permanent magnet,
wherein the projection barrier portion includes a top portion located at a radially outermost position of the projection barrier portion,
wherein at least a portion of the air gap section is provided closer to an outer peripheral surface of the rotor core than the top portion,
wherein the air gap section is formed as an air gap group which includes a plurality of air gaps,
wherein the air gap group includes:
two first air gaps provided circumferentially between an outer circumferential surface of the rotor core and the outer peripheral surface of the magnet insertion hole, and
a second air gap which is formed radially inwardly of the two first air gaps circumferentially between the two first air gaps,

wherein each of the two first air gaps has a substantially circular shape with a center, and
wherein the second air gap has a substantially circular shape and is provided entirely radially inward of a line connecting the center of one of the two first air gaps and the center of another of the two first air gaps.

2. The rotor for a rotary electric machine according to claim 1 ,
wherein the two first air gaps are provided on a circle having a radius measured from a center of the rotor core to the top portion located at a radially outermost position of the projection barrier portion.

3. The rotor for a rotary electric machine according to claim 1 ,
wherein the projection barrier portion includes the top portion, a central peripheral edge, an end peripheral edge, and the extension line forming a triangular shape, the central peripheral edge radially inwardly extending from the top portion toward the circumferentially central side of the magnetic pole, the end peripheral edge radially inwardly extending from the top portion toward a circumferentially end side of the magnetic pole, and
a first air gap out of the two first air gaps provided on the circumferentially end side of the magnetic pole, and the second air gap provided along the central peripheral edge.

4. The rotor for a rotary electric machine according to claim 1 ,
wherein the projection barrier portion includes the top portion, a central peripheral edge, an end peripheral edge, and the extension line forming a triangular shape, the central peripheral edge radially inwardly extending from the top portion toward the circumferentially central side of the magnetic pole, the end peripheral edge radially inwardly extending from the top portion toward a circumferentially end side of the magnetic pole, and
a radially outer edge of the air gap group is provided on or inwardly of an extension line which extends from the end peripheral edge toward the circumferentially central side of the magnetic pole.

5. The rotor for a rotary electric machine according to claim 1 , further comprising
another air gap section provided on a circumferentially end side of the magnetic pole with respect to the projection barrier portion.

6. The rotor for a rotary electric machine according to claim 5 , wherein the another air gap section is formed as an air gap group which includes a plurality of air gaps.

7. The rotor for a rotary electric machine according to claim 6 , wherein the air gaps of the another air gap section are round holes.

8. The rotor for a rotary electric machine according to claim 1 , wherein the permanent magnet pieces are linearly aligned in the magnet insertion hole in series along an elongated direction of the magnet insertion hole.

9. The rotor for a rotary electric machine according to claim 1 , wherein the air gap section is formed as an air gap group which includes three holes having a same shape and a same size as each other.

10. A rotor for a rotary electric machine, the rotor comprising:
a rotor core;
a plurality of magnetic poles provided in the rotor core along a circumferential direction of the rotor core at predetermined intervals, each of the plurality of magnetic poles comprising:
a magnet insertion hole provided in the rotor core; and
a permanent magnet provided in the magnet insertion hole so that a magnetized direction of the permanent magnet extends substantially in a radial direction of the rotor core and the magnetized direction is alternately changed circumferentially;

a side barrier as a magnetic air gap provided in the rotor core at a portion adjacent to a circumferential end face of the permanent magnet, the side barrier including a projection barrier portion projecting radially outwardly from an extension line extending from an outer peripheral surface of the permanent magnet; and
an air gap section as a magnetic air gap provided in the rotor core at an area which is spaced apart from the projection barrier portion and the magnet insertion hole, the air gap section facing a peripheral edge of a circumferentially central side of the magnetic pole with respect to the projection barrier portion and a circumferential end of the outer peripheral surface of the permanent magnet,
wherein the projection barrier portion includes a top portion located at a radially outermost position of the projection barrier portion,
wherein at least a portion of the air gap section is provided closer to an outer peripheral surface of the rotor core than the top portion,
wherein the air gap section is formed as an air gap group which includes three circular holes,
wherein the air gap section is formed as an air gap group which includes a plurality of air gaps,
wherein the air gap group includes:
two first air gaps provided circumferentially between an outer circumferential surface of the rotor core and the outer peripheral surface of the magnet insertion hole, and
a second air gap which is formed radially inwardly of the two first air gaps circumferentially between the two first air gaps,

wherein each of the two first air gaps has a substantially circular shape with a center, and

wherein the second air gap has a substantially circular shape and is provided entirely radially inward of a line connecting the center of one of the two first air gaps and the center of another of the two first air gaps.

11. The rotor for a rotary electric machine according to claim 10 , wherein the three circular holes are arranged in a shape of a triangle.

12. A rotor for a rotary electric machine, the rotor comprisin

Assignees

• Honda Motor Co Ltd

Inventors

• Soma Shingo
• SHIRADO Eiji
• Iki Tomotaka
• Date Yasunori

Classifications

• H02K1/2766 Primary

  having a flux concentration effect · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title