Real-time flow compensation in usage accumulation

Patent metadata

Field	Value
Publication number	US-9891088-B2
Application number	US-201414490375-A
Country	US
Kind code	B2
Filing date	Sep 18, 2014
Priority date	Sep 18, 2014
Publication date	Feb 13, 2018
Grant date	Feb 13, 2018

Abstract

Technologies are described herein for compensating for inaccuracies in flow measurement in real-time during accumulation of usage. A pulse count indicating an amount of flow in a meter over a measurement period is read. An average flow rate through the meter for the measurement period is determined and a correction factor is looked up from a table based on the average flow rate. A total usage accumulator for the meter is then updated with the amount of flow over the measurement period based on the pulse count and the correction factor.

First claim

What is claimed is:

1. A method for compensating for inaccuracies in flow measurement in a meter during accumulation of usage, the method comprising steps of:
reading, by a microcontroller in the meter, a pulse count from a pulse counter unit indicating an amount of flow in the meter over a measurement period;
determining, by the microcontroller, an average flow rate through the meter for the measurement period;
looking up, by the microcontroller, a correction factor associated with the average flow rate from a table stored in a memory of the microcontroller; and
updating, by the microcontroller, a total usage accumulator in the memory with the amount of flow over the measurement period calculated from the pulse count and the correction factor, improving the measurement accuracy of the meter based on the updated total usage accumulator.

2. The method of claim 1 , wherein the average flow rate is determined over a fixed window of time that is different from the measurement period.

3. The method of claim 1 , wherein the table comprises a number of value pairs, each value pair comprising a representation of a flow rate and an associated correction factor.

4. The method of claim 3 , wherein the correction factor represents an inaccuracy of measurement of the meter at the associated flow rate.

5. The method of claim 4 , wherein the correction factor comprises a value from 0.75 to 1.25.

6. The method of claim 1 , wherein the pulse count comprises a number of forward flow pulses that occurred during the measurement period minus a number of reverse flow pulses that occurred during the measurement period.

7. The method of claim 6 , wherein the number of forward flow pulses that occurred during the measurement period and the number of reverse flow pulses that occurred during the measurement period is maintained by the pulse counting unit of the microcontroller.

8. The method of claim 1 , wherein the microcontroller is implemented in a solid-state register of a water meter assembly.

9. A computer-readable storage medium having processor-executable instructions stored thereon that, when executed by a processing unit, cause the processing unit to:
determine an amount of flow through a meter over a measurement period;
determine an average flow rate through the meter for the measurement period;
lookup a correction factor associated with the average flow rate from a compensation from a compensation table stored in a memory operably connected to the processing unit; and
update a total usage accumulator in the memory with the amount of flow over the measurement period multiplied by the correction factor, improving the measurement accuracy of the meter based on the updated total usage accumulator.

10. The computer-readable storage medium of claim 9 , wherein the average flow rate is determined over a fixed window of time that is different from the measurement period.

11. The computer-readable storage medium of claim 9 , wherein the compensation table comprises a number of value pairs, each value pair comprising a representation of a flow rate and an associated correction factor.

12. The computer-readable storage medium of claim 11 , wherein the correction factor represents an inaccuracy of measurement of the meter at the associated flow rate.

13. The computer-readable storage medium of claim 9 , wherein determining the amount of flow over the measurement period comprises subtracting a number of reverse flow pulses that occurred during the measurement period from and a number of forward flow pulses that occurred during the measurement period to determine a pulse count for the measurement period.

14. The computer-readable storage medium of claim 13 , wherein determining the amount of flow over the measurement period further comprises multiplying the pulse count for the measurement period by a K-factor value associated with the meter.

15. The computer-readable storage medium of claim 9 , wherein the processing unit is implemented in a solid-state register of a water meter assembly.

16. A system comprising:
a measuring chamber of a meter assembly, the measuring chamber containing a measuring device; and
a solid-state register implemented in the meter assembly, the solid-state register magnetically coupled to the measuring device and comprising a microcontroller, the microcontroller configured to
count a number of pulses from the measurement device during a measurement period, the number of pulses indicating a volume of flow through the meter over the measurement period,
lookup a factor from a table based on the number of pulses counted during the measurement period, and
update a total usage accumulator in the solid-state register with an amount of flow over the measurement period, the amount of flow over the measurement period calculated from the number of pulses and the factor, improving the measurement accuracy of the meter assembly based on the updated total usage accumulator.

17. The system of claim 16 , wherein the table comprises a number of value pairs, each value pair comprising a pulse count representing a flow rate and an associated factor.

18. The system of claim 16 , wherein the microcontroller if further configured to generate the table for the measurement period, the table generated from a compensation table comprising normalized flow rates and associated correction factors, the correction factors representing an inaccuracy of measurement of the meter assembly at the associated flow rate.

19. The system of claim 16 , wherein counting the number of pulses during a measurement period comprises counting a number of forward flow pulses and a number of reverse flow pulses that occurred during the measurement period.

20. The system of claim 16 , wherein updating the total usage accumulator further comprises multiplying the number of pulses for the measurement period by a K-factor value configured in the solid-state register.

Assignees

• Mueller Int Llc

Inventors

• Zigovszki Szabolcs
• Harvey Ian Phillip
• Stifter Jr Francis J
• Thomas Matt Allen

Classifications

• G01F15/0755 Primary

  involving digital counting · CPC title