Laundry treating appliance and methods of operation

Patent metadata

Field	Value
Publication number	US-9890490-B2
Application number	US-201514945885-A
Country	US
Kind code	B2
Filing date	Nov 19, 2015
Priority date	Nov 19, 2015
Publication date	Feb 13, 2018
Grant date	Feb 13, 2018

Abstract

A method of detecting high friction events in a laundry treating appliance includes rotating the drum, determining, during the rotation, a torque of the motor, an acceleration of the drum, a speed of the drum, and/or an angular position of the drum at each of multiple speeds, and repeatedly estimating with a parameter estimator, during the rotation, viscous friction, coulomb friction, and total friction based on the torque, acceleration, speed, and/or angular position of the drum. A high friction even is determined based on the estimated viscous friction, coulomb friction and/or total friction.

First claim

What is claimed is:

1. A method of detecting a high friction event in a laundry treating appliance having a drum at least partially defining a treating chamber containing a laundry load for treatment according to a cycle of operation, and a motor operably coupled with the drum to rotate the drum, the method comprising:
rotating the drum;
determining, at least twice during the rotation, by a controller communicably coupled with the motor, at least one of a torque of the motor, an acceleration of the drum, or a speed of the drum;
repeatedly estimating with a parameter estimator algorithm , during the rotation, at least one of viscous friction, coulomb friction or total friction, using at least one of the determined torque, acceleration, or speed as an input to the algorithm to estimate friction values;
determining a high friction event when a comparison indicates the friction value reaches a friction threshold; and
altering speed or acceleration of the drum in response to the determined high friction event.

2. The method of claim 1 wherein the high friction event is one of a water induced high-drag condition, a suds induced high-drag condition, or a stuck clothing condition.

3. The method of claim 1 further comprising monitoring one of a rate of change of the viscous friction and a friction difference obtained between at least two different instants during the cycle of operation, and determining the high friction event when the one of the rate of change and the friction difference reaches a threshold.

4. The method of claim 3 wherein the threshold is established empirically.

5. The method of claim 3 wherein the threshold is updated during use of the laundry treating appliance using the monitoring of friction trends from the repeated estimations.

6. The method of claim 4 further comprising determining total friction using the viscous friction and one or more of the coulomb friction or an angular speed, and determining the high friction event when the total friction reaches the friction threshold.

7. The method of claim 5 wherein the friction threshold is established empirically.

8. The method of claim 5 wherein the friction threshold is updated during use of the laundry treating appliance using the monitoring of friction trends from the repeated estimations.

9. The method of claim 1 further comprising determining a friction difference between at least two estimations of at least one of viscous friction, coulomb friction or total friction during the cycle of operation.

10. The method of claim 1 wherein repeatedly estimating the friction utilizes a first model comprising:
T=J {dot over (ω)}+ bω+c+A *sin(α+β),

wherein T=torque, J=inertia, {dot over (ω)}=acceleration of the drum, ω=rotational speed of the drum, b=viscous friction, and c=coulomb friction, A=amplitude of a basket speed first harmonic torque disturbance, which is a function of at least one of an unbalance mass, surface tilt angle, gravitational acceleration, unbalance mass position, suspension asymmetries, basket speed, or other causes of conservative drag effects (i.e., rotational drag that depends on rotational position of the drum) α=angular position of the rotating drum, and β=angular position of an effective unbalance relative to the rotating drum.

11. A method of operating a laundry treating appliance having a drum at least partially defining a treating chamber for receiving a laundry load for treatment according to an automatic cycle of operation, and a motor operably coupled with the drum to rotate the drum, the method comprising:
accelerating rotation of the drum during a water extraction phase;
determining, in real time during the accelerating rotation, by a controller communicably coupled with the motor, at least one of a torque of the motor, an acceleration of the drum, or a speed of the drum;
repeatedly estimating with a parameter estimator algorithm, in real time during the accelerating rotation by the controller, at least one of viscous friction, coulomb friction, or total friction, using the determined at least one of the torque, acceleration, or speed of the drum as an input to the parameter estimator algorithm to estimate friction values; and
altering the speed or acceleration of the drum when the estimated friction values reach a friction threshold to indicate a detection of a drag event corresponding to at least one of a water induced high drag condition, a suds induced high drag condition, or a stuck clothing condition.

Assignees

• Whirlpool Co

Inventors

• Janke Brian P
• Keres Stephen L
• Sumer Erol D
• Zhao Ran
• Morrow Bradley D
• Fugal Nicholas C

Classifications

• D06F2202/065

  Textiles & Paper · mapped topic

• D06F2222/00

  Textiles & Paper · mapped topic

• D06F2204/065

  Textiles & Paper · mapped topic

• D06F33/02

  Textiles & Paper · mapped topic

• D06F37/203 Primary

  Textiles & Paper · mapped topic