Manufacturing method of press-formed article and press forming apparatus

Patent metadata

Field	Value
Publication number	US-9889486-B2
Application number	US-201615298405-A
Country	US
Kind code	B2
Filing date	Oct 20, 2016
Priority date	Nov 18, 2015
Publication date	Feb 13, 2018
Grant date	Feb 13, 2018

Abstract

A manufacturing method of press-formed article according to the present invention includes a step of placing a flat plate member between a first die and a second die, and a step of causing a first press portion and a second press portion approach each other, thereby pressing the flat plate member. In the step of placing, the flat plate member is placed so that a first main surface and a second main surface align with a vertical direction. In the step of pressing, the flat plate member is vertically pressed by causing the first press portion and the second press portion to approach each other in the vertical direction, and a thick portion is formed on the flat plate member by causing a part of a material of the flat plate member in the vertical direction to flow into a thickened portion-forming section formed on a first opposing surface.

First claim

What is claimed is:

1. A manufacturing method of press-formed article by forming a flat plate member having a first main surface and a second main surface which is directly opposite side of the first main surface in a horizontal direction, comprising:
a step of placing the flat plate member between a first die having a first opposing surface and a second die having a second opposing surface such that the first die, the second die and the flat plate member are placed side by side along the horizontal direction so that the first main surface of the flat plate member opposes the first opposing surface, and the second main surface of the flat plate member, opposes the second opposing surface; and
a step of causing a first press portion opposing a first end of the flat plate member and a second press portion opposing a second end on an opposite side of the first end of the flat plate member to approach each other, thereby pressing the flat plate member, wherein:
in the step of the placing the flat plate member, the flat plate member is placed so that the first main surface and the second main surface align with a vertical direction; and
in the step of pressing,
the flat plate member is pressed in the vertical direction by causing the first press portion and the second press portion to approach each other in the vertical direction, and
a thick portion is formed on the flat plate member by causing a part of a material of the flat plate member in the vertical direction to flow into a thickened portion-forming section formed on at least one of the first opposing surface and the second opposing surface, and
wherein the step of placing the flat plate member includes:
a first placing step of placing the flat plate member so that the first main surface opposes the first opposing surface, and
a second placing step of placing the second die so that the second main surface opposes the second opposing surface after the first placing step; and

the flat plate member is supported by a temporarily supporting member so that the first main surface and the second main surface align with the vertical direction in the first placing step.

2. The manufacturing method of press-formed article according to claim 1 , wherein at least one of the first die and the second die is arranged so that a bottom end is positioned in a recess formed on a mount surface of a support member.

3. The manufacturing method of press-formed article according to claim 1 , wherein the first die and the second die are arranged so as to be positioned between portions of a supporting member in the step of pressing.

4. The manufacturing method of press-formed article according to claim 1 , wherein the flat plate member is formed by means of hot press.

5. A press forming apparatus for forming a flat plate member having a first main surface and a second main surface which is directly opposite side of the first main surface in a horizontal direction, said press forming apparatus comprising:
a first press portion that opposes a first end of the flat plate member;
a second press portion that opposes a second end of the flat plate member, which is an end on an opposite side with respect to the first end of the flat plate member;
a first die that includes a first opposing surface opposing the first main surface of the flat plate member;
a second die that includes a second opposing surface opposing the second main surface of the flat plate member; and
a driving section that causes the first press portion and the second press portion to approach each other in a vertical direction so as to press the flat plate member, wherein:
a thickened portion-forming section is formed on at least one of the first opposing surface and the second opposing surface so that a part of a material of the flat plate member flows into the thickened portion-forming section, thereby forming a thick portion on the flat plate member;
the first die and the second die are respectively arranged so that the first opposing surface and the second opposing surface align with the vertical direction and face each other side by side along a horizontal direction; and
a support member that includes a mount surface on which the first die and the second die are placed, wherein a recess in which a bottom end of at least one of the first die and the second die is positioned is formed on the mount surface.

6. A press forming apparatus for forming a flat plate member having a first main surface and a second main surface which is directly opposite side of the first main surface in a horizontal direction, said press forming apparatus comprising:
a first press portion that opposes a first end of the flat plate member;
a second press portion that opposes a second end of the flat plate member, which is an end on an opposite side with respect to the first end of the flat plate member;
a first die that includes a first opposing surface opposing the first main surface of the flat plate member;
a second die that includes a second opposing surface opposing the second main surface of the flat plate member; and
a driving section that causes the first press portion and the second press portion to approach each other in a vertical direction so as to press the flat plate member, wherein:
a thickened portion-forming section is formed on at least one of the first opposing surface and the second opposing surface so that a part of a material of the flat plate member flows into the thickened portion-forming section, thereby forming a thick portion on the flat plate member; and
the first die and the second die are respectively arranged so that the first opposing surface and the second opposing surface align with the vertical direction and face each other side by side along a horizontal direction;
wherein:
the first die has a first side surface directly opposite to the first opposing surface; and
the second die has a second side surface directly opposite to the second opposing surface,
the press forming apparatus further comprising a supporting member that has portions positioned outside in a horizontal direction of the first side surface and the second side surface.

7. The press forming apparatus according to claim 6 , comprising a press member on which the first press portion is provided, wherein the press member is integrally formed with the supporting member.

8. The press forming apparatus according to claim 6 , comprising a temporarily supporting member that is attached to the support member, and supports the flat plate member so that the first main surface and the second main surface are aligned with the vertical direction.

9. A manufacturing method of press-formed article by forming a flat plate member having a first main surface and a second main surface which is directly opposite side of the first main surface in a horizontal direction, comprising:
a step of placing the flat plate member between a first die having a first opposing surface and a second die having a second opposing surface so that the first main surface of the flat plate member opposes the first opposing surface, and the second main surface of the flat plate member, opposes the second opposing surface; and
a step of causing a first press portion opposing a first end of the flat plate member and a second press portion opposing a second end on an opposite side of the first end of the flat plate member to approach each other, thereby pressing the flat plate member, wherein:
in the step of the placing the flat plate member, the flat plate member is placed so that the first main surface and the second main surface align with a vertical direction; and
in the step of pressing,
the flat plate member is pressed in the vertical direction by causing the first press portion a

Assignees

• Kobe Steel Ltd

Inventors

• Sakamoto Kazuki
• Hayashida Yasuhiro
• Watanabe Kenichi
• Naitou Junya
• FUNADA Kensuke
• Kimura Takayuki
• Iwaya Jiro

Classifications

• B21D22/02 Primary

  Stamping using rigid devices or tools · CPC title

• B21J5/08

  Upsetting · CPC title

• B21D49/00

  Sheathing or stiffening objects (by winding wire or tape thereon B65H54/00, B65H81/00; specially adapted for manufacturing conductors or cables H01B13/26) · CPC title

• B21D37/10

  Die sets; Pillar guides · CPC title

• B21D35/006

  Blanks having varying thickness, e.g. tailored blanks · CPC title