Stator for rotary electric machine

Patent metadata

Field	Value
Publication number	US-9887599-B2
Application number	US-201314781117-A
Country	US
Kind code	B2
Filing date	Oct 24, 2013
Priority date	Apr 2, 2013
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

A stator winding includes forty-eight winding bodies 22 that are each produced by winding a jointless continuous conductor wire that is coated with insulation, and that are arranged at a pitch of one slot in a circumferential direction so as to be mounted into a first slot 13 1 , a second slot 13 2 , and a third slot 13 3 that are circumferentially consecutive at an angular spacing of six slots. The winding bodies 22 are configured into a δ-shaped coil pattern that is formed by inserting the conductor wire 19 sequentially into the first slot 13 1 , the second slot 13 2 , the third slot 13 3 , and the second slot 13 2 , so as to alternate an axial direction of insertion into the first slot 13 1 , the second slot 13 2 , and the third slot 13 3 .

First claim

The invention claimed is:

1. A stator for a rotary electric machine comprising:
an annular stator core in which slots are arranged circumferentially; and
a stator winding that is mounted to said stator core,
wherein:
said stator winding includes a plurality of winding bodies that are each produced by winding a jointless continuous conductor wire that is coated with insulation, and that are arranged at a pitch of one slot in a circumferential direction so as to be mounted into only a first slot, a second slot, and a third slot that line up at an angular spacing of n slots in a circumferential direction, where n is a natural number that is greater than or equal to 2;
said winding bodies are configured by repeatedly winding a δ-shaped coil pattern that is formed by inserting said conductor wire sequentially into said first slot, said second slot, said third slot, and said second slot, so as to alternate an axial direction of insertion into said first slot, said second slot, and said third slot, for m turns in a radial direction, where m is a natural number that is greater than or equal to 1; and
directions in which said conductor wires extend outward circumferentially at least one pair of housed positions of said conductor wires that are radially adjacent inside said slot are like directions.

2. The stator for a rotary electric machine according to claim 1 , wherein said winding bodies include:
rectilinear portions that are housed in said first slot, said second slot, and said third slot; and
coil end portions that link together end portions of said rectilinear portions,
housed positions of said rectilinear portions in a radial direction inside said first slot, said second slot, and said third slot, being shifted sequentially in a first radial direction by an amount equal to a radial thickness of said rectilinear portions sequentially in order of said first slot, said second slot, said third slot, and said second slot.

3. The stator for a rotary electric machine according to claim 2 , wherein said rectilinear portions are housed in 4 m layers so as to be arranged in a single row in each of said slots, directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers being repeated radially so as to alternate between a like direction and an opposite direction.

4. The stator for a rotary electric machine according to claim 3 , wherein in coil ends that are formed by said coil end portions that extend outward circumferentially from said rectilinear portions that are housed in said slots, an insulating paper is disposed only between coil end portions in which directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers are opposite directions.

5. The stator for a rotary electric machine according to claim 3 , wherein in coil ends that are formed by said coil end portions that extend outward circumferentially from said rectilinear portions that are housed in said slots:
a first insulating paper is disposed between coil end portions in which directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers are opposite directions; and
a second insulating paper that is thinner than said first insulating paper is disposed between coil end portions in which directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers are like directions.

6. A stator for a rotary electric machine comprising:
an annular stator core in which slots are arranged circumferentially; and
a stator winding that is mounted to said stator core,
wherein:
said stator winding includes a plurality of winding bodies that are each produced by winding a jointless continuous conductor wire that is coated with insulation, and that are arranged at a pitch of one slot in a circumferential direction so as to be mounted into a first slot, a second slot, and a third slot that line up at an angular spacing of n slots in a circumferential direction, where n is a natural number that is greater than or equal to 2;
said winding bodies are configured by repeatedly winding a δ-shaped coil pattern that is formed by inserting said conductor wire sequentially into said first slot, said second slot, said third slot, and said second slot, so as to alternate an axial direction of insertion into said first slot, said second slot, and said third slot, for m turns in a radial direction, where m is a natural number that is greater than or equal to 1; and
said winding bodies include:
rectilinear portions that are housed in said first slot, said second slot, and said third slot; and
coil end portions that link together end portions of said rectilinear portions,
housed positions of said rectilinear portions in a radial direction inside said first slot, said second slot, and said third slot, being shifted sequentially in a first radial direction by an amount equal to a radial thickness of said rectilinear portions sequentially in order of said first slot, said second slot, said third slot, and said second slot.

7. The stator for a rotary electric machine according to claim 6 , wherein said rectilinear portions are housed in 4 m layers so as to be arranged in a single row in each of said slots, directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers being repeated radially so as to alternate between a like direction and an opposite direction.

8. The stator for a rotary electric machine according to claim 7 , wherein in coil ends that are formed by said coil end portions that extend outward circumferentially from said rectilinear portions that are housed in said slots, an insulating paper is disposed only between coil end portions in which directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers are opposite directions.

9. The stator for a rotary electric machine according to claim 7 , wherein in coil ends that are formed by said coil end portions that extend outward circumferentially from said rectilinear portions that are housed in said slots:
a first insulating paper is disposed between coil end portions in which directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers are opposite directions; and
a second insulating paper that is thinner than said first insulating paper is disposed between coil end portions in which directions in which said coil end portions extend outward circumferentially from said rectilinear portions that are housed in said slots that are in adjacent layers are like directions.

Assignees

• Mitsubishi Electric Corp

Inventors

• Sakaue Atsushi
• Hashimoto Akira
• Akita Hiroyuki
• Tsuiki Hironori
• Inoue Masaya

Classifications

• H02K15/066

  inserted perpendicularly to the axis of the slots or inter-polar channels · CPC title

• H02K15/0435

  Electricity · mapped topic

• H02K3/34

  between conductors or between conductor and core, e.g. slot insulation · CPC title

• H02K15/024

  Electricity · mapped topic

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title