Magnetic component and transformer

Patent metadata

Field	Value
Publication number	US-9887032-B2
Application number	US-201514800127-A
Country	US
Kind code	B2
Filing date	Jul 15, 2015
Priority date	Jan 23, 2015
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

A magnetic component and a transformer are provided by the present disclosure. The magnetic component includes: at least three core columns; and a winding wound around at least one of the at least three core columns; wherein a medium having a relative initial permeability equal to 1 is disposed on at least one side of the at least three core columns. In the present disclosure, a conventional magnetic cover board with a high relative initial permeability is replaced by a medium with a relative initial permeability (ur) satisfied ur=1, such as air or a cover board.

First claim

What is claimed is:

1. A magnetic component, comprising:
at least three core columns; and
a winding wound around one of the core columns;
wherein a medium having a relative initial permeability equal to 1 is disposed on at least an upper side of the core columns, a window having a width is formed between two adjacent core columns, the winding is accommodated in the window, a width of one of the windows which has a maximum width is 1e, and a minimum distance from an uppermost end of each of the core columns to an uppermost surface of the winding is d, wherein d>1e/4.

2. The magnetic component according to claim 1 , wherein the medium is air, which is disposed on the upper side of the core columns.

3. The magnetic component according to claim 1 , wherein the medium having the relative initial permeability equal to 1 is a cover board, which is disposed on the upper side of the core columns with an interval therebetween.

4. The magnetic component according to claim 1 , wherein the medium is disposed at the upper side of the core columns.

5. The magnetic component according to claim 4 , further comprising a magnetic cover board, and a lower side of the core columns is disposed on the magnetic cover board.

6. The magnetic component according to claim 1 , wherein the medium is disposed at both the upper side and a lower side of the core columns.

7. The magnetic component according to claim 6 , wherein a minimum distance from a lower end of each of the core columns to a lower surface of the winding is d′, wherein d′>1e/4.

8. The magnetic component according to claim 4 , wherein the upper end of each of the core columns has a projection extending toward inside of the window, and a minimum distance between the projections of two adjacent core columns is more than 50% of the width of the window corresponding to the two core columns.

9. The magnetic component according to claim 8 , wherein a minimum distance from a lower surface of each of the projections of the core columns to the upper surface of the winding is d″, wherein d″>1e/4.

10. The magnetic component according to claim 1 , wherein a cross section of the core columns is circular, rectangular, or racetrack-shaped.

11. The magnetic component according to claim 1 , wherein the winding is a planar winding.

12. The magnetic component according to claim 11 , wherein the planar winding comprises a PCB winding, a stamp-shaped copper sheet or a wiring disc.

13. The magnetic component according to claim 1 , wherein the core columns comprise a central core column and a plurality of side core columns disposed around the central core column.

14. The magnetic component according to claim 13 , wherein the side core columns are connected to each other.

15. The magnetic component according to claim 13 ,
wherein the winding is wound around the central core column,
or,
wherein the winding is wound around the central core column and at least one of the side core columns.

16. The magnetic component according to claim 1 ,
wherein the core columns have the same height,
or,
wherein at least two of the core columns have different heights.

17. The magnetic component according to claim 13 , wherein the side core columns are disposed symmetrically around the central core column.

18. A transformer, comprising:
a first core column;
a second core column; and
a winding wound around the first core column and the second core column;
wherein a medium having a relative initial permeability equal to 1 is disposed on at least an upper side of the first core column and the second core column, a window is formed between the first core column and the second core column, a width of the window is 1e, and a minimum distance of a distance from an uppermost end of the first core column to an uppermost surface of the winding and a distance from an uppermost end of the second core column to the uppermost surface of the winding is d, wherein d>1e/4.

19. The transformer according to claim 18 , further comprising a magnetic cover board, wherein a lower side of the first core column and the second core column is disposed on the magnetic cover board, and the medium is disposed at the upper side of the first core column and the second core column.

20. The magnetic component according to claim 6 , wherein the medium is air.

21. The magnetic component according to claim 6 , wherein the medium having the relative initial permeability equal to 1 is two cover boards, one of which is disposed on the upper side of the core columns with an interval therebetween, and the other one of which is disposed on the lower side of the core columns with the interval therebetween.

Assignees

• Delta Electronics Inc

Inventors

• Dong Na
• Xie Yicong
• Zhou Min

Classifications

• H01F2027/348

  Preventing eddy currents · CPC title

• H01F27/34

  Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields · CPC title

• H01F3/14 Primary

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F27/24 Primary

  Magnetic cores · CPC title