Scalable multi-element shape memory alloy rotary motor

Patent metadata

Field	Value
Publication number	US-9885345-B2
Application number	US-201414566376-A
Country	US
Kind code	B2
Filing date	Dec 10, 2014
Priority date	Dec 10, 2014
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

A scalable multi-element shape memory alloy (SMA) rotary motor employs a plurality of SMA tubes. A ratcheting gear transmission couples the plurality of SMA tubes in parallel to a common output. A controller provides power to a plurality of heaters associated with each of the plurality of SMA tubes, sequentially heating selected heaters to provide continuous rotational motion of the common output.

First claim

What is claimed is:

1. A scalable multi-element shape memory alloy (SMA) rotary motor comprising:
a plurality of SMA tubes each having a twist direction for rotary motion;
a ratcheting gear transmission coupling the plurality of SMA tubes, each of the plurality of SMA tubes are in parallel to rotate a common output in a rotational direction;
a controller providing power to a plurality of heaters, one of said plurality of heaters associated with each of the plurality of SMA tubes, said controller sequentially heating selected heaters in the plurality of heaters to provide continuous rotational motion of the common output in the rotational direction.

2. The scalable multi-element SMA rotary motor as defined in claim 1 wherein the controller provides power simultaneously to selected multiple heaters in the plurality of heaters to multiply torque at the common output.

3. The scalable multi-element SMA rotary motor as defined in claim 1 wherein the plurality of SMA tubes have a common twist direction, said plurality of tubes constrained in the twist direction at a first end and further comprising:
a drive gear operably engaged to a second end of each of said plurality of SMA tubes, said second end freely rotating in said twist direction; and,
an output shaft connected to the drive gear as the common output.

4. The scalable multi-element SMA rotary motor as defined in claim 3 further comprising a plurality of ratchets, an associated ratchet in the plurality of ratchets engaged to the first end of each of said plurality of SMA tubes, each associated ratchet constraining the first end of said each of said plurality of SMA tubes in an opposite direction to the twist direction and freely rotating in said twist direction.

5. The scalable multi-element SMA rotary motor as defined in claim 3 further comprising an associated sprag gear engaged to the second end of each of said plurality of SMA tubes, said sprag gear engaged to the drive gear and operating in the twist direction.

6. The scalable multi-element SMA rotary motor as defined in claim 1 wherein a first portion of the plurality of SMA tubes is trained with a first twist direction and a second portion of the plurality of SMA tubes is trained with a second twist direction, said controller heating selected heaters associated with the first portion of the plurality of SMA tubes for rotational motion of the common output in an actuating rotational direction and heating selected heaters associated with the second portion of the plurality of SMA tubes for rotational motion of the common output in a retracting rotational direction.

7. The scalable multi-element SMA rotary motor as defined in claim 6 wherein the controller provides power simultaneously to multiple heaters in the first portion of the plurality of heaters to multiply torque at the common output in the actuating direction and provides power simultaneously to multiple heaters in the second portion of the plurality of heaters to multiply torque at the common output in the retracting direction.

8. The scalable multi-element SMA rotary motor as defined in claim 2 wherein the plurality of heaters comprises;
a plurality of solenoid coils, one coil concentrically receiving each SMA tube of the plurality of SMA tubes, said solenoid coils to create eddy currents in said each of the plurality of the SMA tubes for inductive heating;
and wherein the controller provides high current and high frequency power to selected solenoid coils in the plurality of solenoid coils as the selected heater.

9. A line replaceable unit (LRU) rotary motor comprising:
at least two pairs of shape memory alloy (SMA) tubes, each pair of the SMA tubes arranged in parallel and having an associated common twist direction for rotary motion, each pair of the SMA tubes constrained in the associated common twist direction at a first end of each of the SMA tubes by an associated one of a plurality of ratchets constraining the first end in an opposite direction to the twist direction and freely rotating in said twist direction and said each of the SMA tubes engaged at a second end to an associated one of a plurality of sprag gears operating in the associated common twist direction;
a drive gear engaged to said plurality of sprag gears to rotate in the twist direction;
an output shaft extending from the drive gear to provide a common output; and
a controller providing power to a plurality of heaters, one of said plurality of heaters associated with each of the SMA tubes, said controller sequentially heating selected heaters in the plurality of heaters to provide continuous rotational motion of the common output.

10. The LRU rotary motor as defined in claim 9 wherein the controller provides power simultaneously to selected multiple heaters in the plurality of heaters to multiply torque at the common output.

11. The LRU rotary motor as defined in claim 9 wherein the twist direction of a first of the at least two pairs of the SMA tubes is in a first direction and the twist direction of a second of the at least two pairs of the SMA tubes is in a second direction.

12. The LRU rotary motor as defined in claim 9 wherein the plurality of ratchets and the plurality of sprag gears are supported within a common case, the output shaft extending from at least one end of the case.

13. The LRU rotary motor as defined in claim 9 wherein the plurality of heaters comprises:
a plurality of solenoid coils, one coil concentrically receiving each SMA tube of the plurality of SMA tubes, said solenoid coils to create eddy currents in the SMA tubes for inductive heating;
and wherein the controller provides high current and high frequency power to selected solenoid coils in the plurality of solenoid coils as the selected heater.

14. A method for rotary actuation comprising:
training a plurality SMA tubes with a twist direction;
constraining each of the plurality of SMA tubes at a first end with a plurality of ratchets;
engaging second ends of the plurality of SMA tubes for rotational output of a shaft; and,
sequentially heating the plurality of SMA tubes to provide continuous rotation of the output shaft.

15. The method of claim 14 further comprising:
simultaneously heating each of the SMA tubes of the plurality of SMA tubes for multiplying torque on the output shaft.

16. The method as defined in claim 15 wherein the step of simultaneously heating comprises:
simultaneously providing high current and high frequency power to a plurality of coils concentrically receiving the plurality of SMA tubes; and,
generating eddy currents in the plurality of SMA tubes for heating.

17. The method as defined in claim 14 wherein the step of sequentially heating comprises:
sequentially providing high current and high frequency power to a plurality of coils concentrically receiving the plurality of SMA tubes; and,
generating eddy currents in the plurality of SMA tubes for hating.

18. A method for rotary actuation comprising:
training a first plurality SMA tubes with a twist direction;
constraining each of the first plurality of SMA tubes at a first end with a plurality of ratchets;
engaging second ends of the first plurality of SMA tubes for rotational output of a shaft; and,
sequentially heating the first plurality of SMA tubes to provide continuous rotation of the output shaft;
training a second plurality of SMA tubes with an opposite twist direction;
constraining a first end of the second plurality of SMA tubes with a second plurality of ratchets;
engaging second ends of the second plurality of

Assignees

• Boeing Co

Inventors

• Calkins Frederick T
• Mabe James H
• Brown Jonathan K

Classifications

• F03G7/06146 Primary

  Torque tubes or torsion bars · CPC title

• F03G7/065 Primary

  using a shape memory element · CPC title

• F03G7/0641

  Motors; Energy harvesting or waste energy recovery · CPC title

• F03G7/0633

  performing a rotary movement · CPC title

• F03G7/0615

  Training, i.e. setting or adjusting the elongation characteristics of the material · CPC title