Porous materials and method of making porous materials

Patent metadata

Field	Value
Publication number	US-9884948-B2
Application number	US-201514920628-A
Country	US
Kind code	B2
Filing date	Oct 22, 2015
Priority date	Oct 22, 2015
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

A porous material includes a polyhexahydrotriazine material. Pores in the porous material can be of various sizes including nanoscale sizes. The porous material may be used in a variety of applications, such as those requiring materials with a high strength-to-weight ratio. The porous material can include a filler material dispersed therein. The filler material can be, for example, a particle, a fiber, a fabric, or the like. In some examples, the filler material can be a carbon fiber or a carbon nanotube. A method of making a porous material includes forming a resin including a polyhemiaminal or polyhexahydrotriazine component and a polythioaminal component. The resin can be heated to promote segregation of the components into different phases with predominately one or the other component in each phase. Processing of the resin after phase segregation to decompose the polythioaminal component can form pores in the resin.

First claim

What is claimed is:

1. A method, comprising:
forming a reaction mixture comprising: i) paraformaldehyde, ii) a monomer including at least two primary aromatic amine groups, and iii) a polythioaminal including at least two primary aromatic amine groups; and
heating the reaction mixture to form a resin including a polyhexahydrotriazine component and a polythioaminal component.

2. The method of claim 1 , further comprising heating the resin to form a phase segregated resin including a first portion in which the polyhexahydrotriazine component is predominant and a second portion in which the polythioaminal component is predominant.

3. The method of claim 2 , further comprising heating the phase segregated resin to a temperature at which the polythioaminal component decomposes and at which the polyhexahydrotriazine component is substantially stable.

4. The method of claim 3 , wherein the heating of the phase segregated resin is performed at a pressure below 1 atm.

5. The method of claim 3 , wherein the reaction mixture further comprises a filler material.

6. The method of claim 5 , wherein the filler is at least one of a carbon fiber and a carbon nanotube.

7. The method of claim 2 , further comprising exposing the phase segregated resin to at least one of water and a weak acid to decompose the polythioaminal component.

8. The method of claim 1 , wherein the reaction mixture further comprises a filler material.

9. The method of claim 8 , wherein the filler comprises at least one of a carbon fiber and carbon nanotube.

10. The method of claim 1 , further comprising:
obtaining the polythioaminal including two primary aromatic amine groups by mixing an N-substituted hexahydrotriazine with a dithiol to form a first polythioaminal polymer, then mixing a thiol-reactive material with the first polythioaminal polymer to form a second polythioaminal polymer incorporating the thiol-reactive material.

11. The method of claim 2 , further comprising:
molding the resin before forming the phase segregated resin.

12. The method of claim 2 , further comprising:
forming a cured resin material including pores therein by heating the phase segregated resin to a temperature at which the polythioaminal component decomposes and at which the polyhexahydrotriazine component is substantially stable.

13. A method, comprising:
preparing a reaction mixture including: i) a polythioaminal having 4-aminophenyl end groups, ii) a diamine monomer having two 4-aminophenyl groups, and iii) paraformaldehyde; and
heating the reaction mixture to form a resin including a polythioaminal portion and a polyhexahydrotriazine portion.

14. The method of claim 13 , wherein a filler material is included in the resin.

15. The method of claim 13 , wherein the polythioaminal has the following structure:

wherein R is an alkly group and n is an integer greater than 1.

16. The method of claim 13 , further comprising:
heating the resin to a temperature at or above a temperature at which the polythioaminal component decomposes.

Assignees

• IBM

Inventors

• Boday Dylan J
• Fevre Mareva B
• Garcia Jeannette M
• Hedrick James L
• Wojtecki Rudy J

Classifications

• C08J2205/042

  Nanopores, i.e. the average diameter being smaller than 0,1 micrometer · CPC title

• C08G73/0638

  with at least three nitrogen atoms in the ring · CPC title

• C08G73/065

  Preparatory processes · CPC title

• C08J9/26 Primary

  by elimination of a solid phase from a macromolecular composition or article, e.g. leaching out · CPC title

• C08J2381/02

  Polythioethers; Polythioether-ethers · CPC title