Vehicle body structure

Patent metadata

Field	Value
Publication number	US-9884650-B2
Application number	US-201615044650-A
Country	US
Kind code	B2
Filing date	Feb 16, 2016
Priority date	Feb 24, 2015
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

The invention relates to a vehicle body structure, with at least one hollow profile beam ( 1 ) that extends in the direction (x) of the lengthwise extension and with a hollow profile ( 7 ) whose height (Δz 1 ; Δz 2 ) between two opposite profile walls ( 17 ) varies along the direction (x) of the lengthwise extension, and in this hollow profile ( 7 ) at least one dividing element ( 23 ) is arranged in order to reinforce the hollow profile beam ( 1 ) in a crosswise direction (y). According to the invention, the dividing element ( 23 ) consists of two separate sheet metal parts ( 33, 35 ) which are each firmly attached to the opposite profile walls ( 17 ) and which are firmly joined together at a shared connection point (A).

First claim

The invention claimed is:

1. A vehicle body structure, comprising:
at least one door sill that extends in a lengthwise direction of a vehicle, each of the at least one door sill having a hollow profile whose height between two opposite profile walls varies along the lengthwise direction, wherein:
at least one dividing element is arranged in the hollow profile in order to reinforce the at least one door sill in a crosswise direction,
the hollow profile is delimited by the profile walls that are opposite from each other in a vertical direction of the profile as well as by two profile walls that are opposite from each other in the crosswise direction,
the at least one dividing element has a crosswise wall which covers the hollow profile and which as edge flanges that are at an angle to it, and
each of the at least one dividing element consists of two separate sheet metal parts which are each firmly attached to the opposite profile walls and which are firmly joined together at a shared connection point.

2. The vehicle body structure according to claim 1 ,
wherein the two sheet metal parts have contact surfaces at the shared connection point and these contact surfaces overlap each other by a given overlapping amount and are firmly joined together, and
wherein, during the assembly of the at least one dividing element, the given overlapping amount can be adjusted as a function of the profile height that varies in the lengthwise direction.

3. The vehicle body structure according to claim 2 ,
wherein a plurality of identical dividing elements are installed in the at least one door sill, whereby the dividing elements are at a distance from each other in the lengthwise direction, and
wherein, in order to match the profile height that varies in the lengthwise direction, the sheet metal parts of the dividing elements are joined together with different overlapping amounts at the appertaining shared connection points.

4. The vehicle body structure according to claim 1 , wherein the door sill delimits the bottom of a front door opening as well as of a rear door opening, and its profile height is reduced in the area of the rear door opening while, at the same time, the door-entry area is enlarged.

5. The vehicle body structure according to claim 1 , wherein the two sheet metal parts of the dividing element have edge flanges that are opposite from each other in the crosswise direction and that are angled away from the crosswise wall of the dividing element.

6. The vehicle body structure according to claim 1 , wherein the two sheet metal parts of the dividing element each have edge flanges that are opposite from each other in the vertical direction of the profile and that are angled away from the crosswise wall of the dividing element in a same direction as the lengthwise direction.

7. The vehicle body structure according to claim 6 , wherein:
the two sheet metal parts have contact surfaces at the shared connection point and these contact surfaces overlap each other by a given overlapping amount and are firmly joined together,
the contact surfaces of the two sheet metal parts form a double-walled structure, and
the contact surfaces are formed on the wall sections of the sheet metal parts that form a crosswise wall of the dividing element as well as on the edge flanges of the two sheet metal parts that are opposite from each other in the crosswise direction.

8. The vehicle body structure according to claim 7 ,
wherein the edge flanges that are opposite from each other in the crosswise direction as well as the sheet-metal wall sections that are in contact with each other form a double-walled structure, and
wherein the edge flanges are joined so as to form a three-layered structure together with the profile walls of the at least one door sill.

9. A vehicle body structure, comprising:
at least one door sill that extends in a lengthwise direction of a vehicle, each of the at least one door sill having a hollow profile whose height between two opposite profile walls varies along the lengthwise direction, wherein:
at least one dividing element is arranged in the hollow profile in order to reinforce the at least one door sill in a crosswise direction, wherein the at least one dividing element has a crosswise wall which covers the hollow profile
the hollow profile is delimited by the profile walls that are opposite from each other in a vertical direction of the profile, and
each of the at least one dividing element consists of two separate sheet metal parts which are each firmly attached to the opposite profile walls and which are firmly joined together at a shared connection point;

wherein the door sill delimits the bottom of a front door opening as well as of a rear door opening, and its profile height is reduced in the area of the rear door opening while, at the same time, the door-entry area is enlarged;
wherein the at least one door sill consists of two sheet metal shell parts that are firmly joined together at angled edge flanges so as to form the closed hollow profile, and
wherein the cross section of the sheet metal shell part on the inside of the vehicle is U-shaped with a profile base as well as with side flanges that are bent away from it, and
wherein the two side flanges form the profile walls that are opposite from each other in a vertical direction of the profile, and the profile base forms one of the profile walls that are opposite from each other in the crosswise direction.

10. A vehicle body structure, comprising:
at least one hollow profile beam that extends in a lengthwise direction of a vehicle, wherein:
each of the at least one hollow profile beam has a hollow profile whose height between two opposite profile walls varies along the lengthwise direction, wherein in this hollow profile at least one dividing element is arranged in order to reinforce the at least one hollow profile beam in a crosswise direction;
each of the at least one dividing element consists of two separate sheet metal parts which are each firmly attached to the opposite profile walls and which are firmly joined together at a shared connection point;
the two sheet metal parts have contact surfaces at the shared connection point and these contact surfaces overlap each other by a given overlapping amount and are firmly joined together; and
during the assembly of the at least one dividing element, the given overlapping amount can be adjusted as a function of the profile height that varies in the direction of the lengthwise extension.

11. The vehicle body structure according to claim 10 ,
wherein a plurality of identical dividing elements are installed in the at least hollow profile beam, whereby the dividing elements are at a distance from each other in the lengthwise direction, and
wherein, in order to match the profile height that varies in the lengthwise direction, the sheet metal parts of the dividing elements are joined together with different overlapping amounts at the appertaining shared connection points.

12. The vehicle body structure according to claim 10 , wherein the hollow profile beam is a door sill that extends in the lengthwise direction and that delimits the bottom of a front door opening as well as of a rear door opening, and its profile height is reduced in the area of the rear door opening while, at the same time, the door-entry area is enlarged.

13. The vehicle body structure according to claim 10 , wherein at least one of:
the hollow profile is delimited by the profile walls that are opposite from each other in a vertical direction of the profile as well as by two profile walls that are opposite from each other in the crosswise direction; and

Assignees

• Volkswagen Ag

Inventors

• Blum Oliver

Classifications

• B62D25/025 Primary

  Side sills thereof · CPC title