Exhaust gas purification apparatus for internal combustion engine

Patent metadata

Field	Value
Publication number	US-9884293-B2
Application number	US-201615098633-A
Country	US
Kind code	B2
Filing date	Apr 14, 2016
Priority date	Apr 15, 2015
Publication date	Feb 6, 2018
Grant date	Feb 6, 2018

Abstract

An object is to provide technology that enables an NOx catalyst to exercise its NOx reduction capability satisfactorily at any flow speed of the exhaust gas flowing into the NOx catalyst. An exhaust gas purification apparatus for an internal combustion engine includes a selective catalytic reduction NOx catalyst including at least a first catalyst layer having capability of reducing NOx and a second catalyst layer having oxidation capability and arranged closer to a catalyst substrate than the first catalyst layer. The apparatus has a supply valve for adding a specific addition quantity of reducing agent for reducing NOx to inflowing exhaust gas flowing into the selective catalytic reduction NOx catalyst. The apparatus further has a controller that is configured to control addition of the reducing agent by the supply valve based on the flow speed of the inflowing exhaust gas in such a way that the concentration of the reducing agent in a reducing agent atmosphere formed in the inflowing exhaust gas in a reducing agent addition period becomes equal to a specific concentration that is determined based on the flow speed of the inflowing exhaust gas and at which the reducing agent is assumed not to reach the second catalyst layer, when the temperature of the selective catalytic reduction NOx catalyst exceeds a specific temperature at which reduction of NOx by the first catalyst layer is carried out.

First claim

The invention claimed is:

1. An exhaust gas purification apparatus for an internal combustion engine comprising:
a selective catalytic reduction NOx catalyst having a catalyst substrate and catalyst layers made up of catalyst particles having the property of selectively reducing NOx with a reducing agent derived from ammonia arranged on the catalyst substrate, the catalyst layers including at least a first catalyst layer having capability of reducing NOx and a second catalyst layer having oxidation capability arranged closer to said catalyst substrate than said first catalyst layer;
a supply valve for adding a specific addition quantity of reducing agent for reducing NOx to inflowing exhaust gas flowing into said selective catalytic reduction NOx catalyst; and
a controller that is configured to control addition of the reducing agent by said supply valve based on the flow speed of said inflowing exhaust gas in such a way that the concentration of the reducing agent in a reducing agent atmosphere formed in said inflowing exhaust gas in a reducing agent addition period becomes equal to a specific concentration that is determined based on the flow speed of said inflowing exhaust gas and at which the reducing agent is assumed not to reach said second catalyst layer, when the temperature of the selective catalytic reduction NOx catalyst exceeds a specific temperature at which reduction of NOx by said first catalyst layer is carried out.

2. An exhaust gas purification apparatus for an internal combustion engine according to claim 1 , wherein when the temperature of the selective catalytic reduction NOx catalyst exceeds said specific temperature, said controller controls addition of the reducing agent by said supply valve based on the flow speed of said inflowing exhaust gas in such a way that the concentration of the reducing agent in the reducing agent atmosphere formed in said inflowing exhaust gas becomes equal to said specific concentration that is set lower when the flow speed of said inflowing exhaust gas is low than when the flow speed of said inflowing exhaust gas is high, provided that said specific addition quantity is the same.

3. An exhaust gas purification apparatus for an internal combustion engine according to claim 2 , wherein as said specific addition quantity of reducing agent is added to the exhaust gas by said supply valve, the reducing agent concentration in said reducing agent atmosphere changes with time to eventually reach said specific concentration, and the difference between the highest value and the lowest value of the reducing agent concentration in said reducing agent atmosphere in the case where the flow speed of said inflowing exhaust gas is low is smaller than the difference between the highest value and the lowest value of the reducing agent concentration in said reducing agent atmosphere in the case where the flow speed of said inflowing exhaust gas is high.

4. An exhaust gas purification apparatus for an internal combustion engine according to claim 2 , wherein as said specific addition quantity of reducing agent is added to the exhaust gas by said supply valve, the reducing agent concentration in said reducing agent atmosphere changes with time to eventually reach said specific concentration, and the peak value of the reducing agent concentration in said reducing agent atmosphere in the case where the flow speed of said inflowing exhaust gas is low is lower than the peak value of the reducing agent concentration in said reducing agent atmosphere in the case where the flow speed of said inflowing exhaust gas is high.

5. An exhaust gas purification apparatus for an internal combustion engine according to claim 2 , wherein said first catalyst layer is a catalyst layer having high NOx reduction capability at high temperatures, said second catalyst layer is a catalyst layer having high NOx reduction capability at low temperatures, and said second catalyst layer has higher capability of oxidizing said reducing agent when the temperature of said selective catalytic reduction NOx catalyst is higher than said specific temperature than when the temperature of said selective catalytic reduction NOx catalyst is not higher than said specific temperature.

6. An exhaust gas purification apparatus for an internal combustion engine according to claim 2 , further comprising:
a determiner that is configured to determine whether or not the reducing agent will reach said second catalyst layer, when the temperature of said selective catalytic reduction NOx catalyst is higher than said specific temperature; and
a concentration decrease calculator that is configured to calculate an amount of decrease by which the concentration of the reducing agent in said inflowing exhaust gas is to be decreased by said controller, when it is determined by said determiner that the reducing agent will reach said second catalyst layer,
wherein said controller controls addition of the reducing agent by said supply valve in accordance with said amount of decrease of the concentration of the reducing agent calculated by said concentration decrease calculator to make the concentration of the reducing agent in said inflowing exhaust gas equal to said specific concentration.

7. An exhaust gas purification apparatus for an internal combustion engine according to claim 6 , further comprising a concentration increase calculator that is configured to calculate an amount of increase by which the concentration of the reducing agent in said inflowing exhaust gas can be increased by said controller within the limits of not causing the reducing agent to reach said second catalyst layer, when it is determined by said determiner that the reducing agent will not reach said second catalyst layer,
wherein said controller controls addition of the reducing agent by said supply valve in accordance with said amount of increase of the concentration of the reducing agent calculated by said concentration increase calculator.

8. An exhaust gas purification apparatus for an internal combustion engine according to claim 2 , wherein when adding said specific addition quantity of reducing agent to exhaust gas, said controller makes the concentration of the reducing agent in said inflowing exhaust gas lower by decreasing the quantity of reducing agent added by said supply valve per unit time and increasing a supply valve open time of said supply valve.

9. An exhaust gas purification apparatus for an internal combustion engine according to claim 2 , wherein said specific addition quantity of reducing agent is added to the exhaust gas in a manner in which addition of the reducing agent and suspension of addition are alternated, and said controller makes the concentration of the reducing agent in said inflowing exhaust gas lower by making the interval between successive additions of the reducing agent longer.

Assignees

• Toyota Motor Co Ltd

Inventors

• Itoh Kazuhiro
• Nishioka Hiromasa
• Tsukamoto Yoshihisa
• Ohtsuki Hiroshi
• Notake Yasumasa

Classifications

• B01D2255/9022

  Two layers · CPC title

• B01D2255/50

  Zeolites · CPC title

• B01D2258/012

  Diesel engines and lean burn gasoline engines · CPC title

• B01J2523/43

  Tin · CPC title

• B01D2255/20738

  Iron · CPC title