Apparatus and methods for heating water with refrigerant from air conditioning system

Patent metadata

Field	Value
Publication number	US-9879881-B2
Application number	US-201414210383-A
Country	US
Kind code	B2
Filing date	Mar 13, 2014
Priority date	Mar 13, 2013
Publication date	Jan 30, 2018
Grant date	Jan 30, 2018

Abstract

An apparatus for heating water has a tank for storing water and an air conditioning system that defines a refrigerant flow path through which refrigerant flows. The refrigerant flow path passes through the heat exchanger so that refrigerant heat is contributed to the tank. A control system controls operation of the water heating apparatus.

First claim

What is claimed is:

1. Apparatus for heating water, comprising:
a tank for storing water;
a heat exchanger in thermal communication with the tank and configured to receive refrigerant and transfer heat therefrom to the tank;
an air conditioning system comprising
an air handler actuatable to move an air flow through an air flow path into a conditioned space,
a refrigerant path having a first portion that passes through the air flow path and a second portion that is offset from the first portion in the refrigerant path and that passes through the heat exchanger,
a pump disposed in the refrigerant path and being actuatable to move refrigerant through the refrigerant path, and
a valve system within the refrigerant path that controls refrigerant flow within the refrigerant path, that is selectively configurable to alternatively allow refrigerant flow through the second portion and bypass refrigerant flow across the second portion, and that is selectively configurable between a first state and a second state, wherein the refrigerant path is configured so that
in the first state of the valve system, the refrigerant path flows from the pump, to and through the first portion, then to and through the second portion, and then to the pump, and
in the second state of the valve system, the refrigerant path flows from the pump, to and through the second portion, then to and through the first portion, and then to the pump; and

a control system comprising at least one controller in operative communication with the air handler, the valve system, the pump, and a temperature sensor disposed at the conditioned space that generates a signal corresponding to a temperature of the conditioned space and in response to which the control system is configured to actuate and deactuate the air conditioning system, and a computer-readable medium containing program instructions executable by the at least one controller to control actuation of the air handler, the valve system, and the pump,
wherein the control system is in communication with the valve system to selectively move the valve system from one of the first state and the second state to the other of the first state and the second state, and
wherein the program instructions are configured so that the control system,
in a first mode of operation, actuates the air handler to move the air flow through the air flow path and actuates the pump and the valve system to move refrigerant through the first portion of the refrigerant path and the second portion of the refrigerant path, and
in a second mode of operation, maintains the air handler in an inactive state and actuates the pump and the valve system to move refrigerant through the first portion of the refrigerant path and the second portion of the refrigerant path.

2. The apparatus as in claim 1 , wherein the control system includes a thermostat that includes the temperature sensor and that is operable in response thereto to send a first signal to the at least one controller providing instructions to the at least one controller to actuate and deactuate the air conditioning system, and wherein the at least one controller actuates or deactuates the air conditioning system in response to the first signal.

3. The apparatus as in claim 2 , wherein the control system is in operative communication with the valve system to selectively configure the valve system to allow refrigerant flow through the second portion or bypass refrigerant flow across the second portion.

4. The apparatus as in claim 2 , wherein the air conditioning system includes a temperature sensor in thermal communication with water in the tank and in communication with the control system to send a second signal to the control system corresponding to a temperature of the water in the tank, and wherein the control system is configured to control the valve system to allow refrigerant flow through the second portion or bypass refrigerant flow across the second portion, in response to the second signal.

5. The apparatus as in claim 2 , wherein the first portion of the refrigerant path includes a first coil disposed in the air flow path and the refrigerant path includes a second coil.

6. The apparatus as in claim 5 , wherein the air conditioning system includes a fan proximate the second coil so that operation of the fan moves an air flow across the second coil.

7. The apparatus as in claim 5 ,
wherein the refrigerant path is configured so that
in the first state of the valve system, the refrigerant path flows from the pump, to and through the first coil, then to and through the second portion, then to and through the second coil, and then to the pump, and
in the second state of the valve system, the refrigerant path flows from the pump, to and through the second coil, then to and through the second portion, then to and through the first coil, and then to the pump.

8. The apparatus as in claim 7 , wherein the refrigerant path includes a first bypass path fluidly across the first coil and a second bypass path fluidly across the second coil.

9. The apparatus as in claim 8 , wherein
the valve system includes a first valve in the first bypass path that is selectively configurable to alternatively block and allow refrigerant flow through the first bypass path,
the valve system includes a second valve in the second bypass path that is selectively configurable to alternatively block and allow refrigerant flow through the second bypass path, and
the control system is in operative communication with the first valve and the second valve to respectively control the first and second valves to allow or block refrigerant flow in the valves' respective bypass paths.

10. The apparatus as in claim 9 , wherein the control system is configured to configure the first valve to allow refrigerant flow through the first bypass path when the valve system is in the first state, and wherein the control system is configured to configure the second valve to allow refrigerant flow through the second bypass path when the valve system is in the second state.

11. The apparatus as in claim 1 , wherein in a third mode of operation, the control system actuates the air handler to move the air flow through the air flow path, actuates the pump to move refrigerant through the first portion of the refrigerant path and sets the valve system to bypass refrigerant flow across the second portion of the refrigerant path.

12. An apparatus for heating water, comprising:
a tank for storing water and including a temperature sensor in thermal communication with water in the tank and operable to output a first signal corresponding to a temperature of the water in the tank;
a heat exchanger in thermal communication with the tank and configured to receive refrigerant and transfer heat therefrom to the tank;
an air conditioning system comprising
an air handler actuatable to move an air flow through an air flow path into a conditioned space,
a refrigerant path having a first portion that passes through the air flow path and a second portion that passes through the heat exchanger,
a pump disposed in the refrigerant path and being actuatable to move refrigerant through the refrigerant path,
a valve system within the refrigerant path that controls refrigerant flow to the first portion and the second portion, that is selectively configurable to alternatively allow refrigerant flow through the second portion and block refrigerant flow through the second portion, and that is selectively configurable between a first state and a second state, wherein the refrigerant path is configured so that
in the first state of the valve system, the refrigerant path flows from the pump, to and through

Assignees

• Rheem Mfg Co

Inventors

• Hawkins Timothy B
• Babb Jeremy L

Classifications

• F24H4/04

  Storage heaters · CPC title

• F24D17/0031

  with accumulation of the heated water · CPC title

• Y02B30/12

  Hot water central heating systems using heat pumps · CPC title

• F25B2600/2501

  Bypass valves · CPC title

• Y02B10/70

  Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies · CPC title